CAT Bucyrus Austar BSL Bootend & Crusher Maintenance Manual – PDF DOWNLOAD

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CAT Bucyrus Austar BSL Bootend & Crusher Maintenance Manual – PDF DOWNLOAD

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CAT Bucyrus Austar BSL Bootend & Crusher Maintenance Manual – PDF DOWNLOAD

Language : English
Pages : 406
Downloadable : Yes
File Type : PDF

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CAT Bucyrus Austar BSL Bootend & Crusher Maintenance Manual – PDF DOWNLOAD

• Isolation and tagging procedures must be followed when working on equipment.
• Isolate and tag any other related equipment where its operation will causa danger to personnel or damage to equipment.
• Before operating equipment make sure that nobody is inside or in the immediate area of the equipment.
• Maintenance and repair should be undertaken by trained personnel.
• Always wear safety glasses when working on hydraulics systems.
• Ensure that any relevant circuits are depressurised. Release of high pressure fluids can be fatal. As a final check twist the hose to ensure it is loose before removing staples.
• Always be aware of E Stop locations, in case of emergency.
• Walkways with anti-slip plates are provided. When using the walkway operators should monitor face conditions to ensure they do not encounter falling coal.
• All guards have to be in place when system is in operation (POCV guard, hose shrouding, hose retainers)

TABLE OF CONTENTS:

CAT Bucyrus Austar BSL Bootend & Crusher Maintenance Manual – PDF DOWNLOAD

SECTION 15
GENERAL SAFETY5
SECTION 2 6
SAFETY6
Residual Risk 8
Supplementary Regulations 6
PERSONNEL6
Operation and maintenance6
Qualification6
REPAIR 7
USE IN CONFORMANCE WITH SPEC/FICA TIONS7
USE CONTRARY TO SPEC/FICA TIONS 7
SAFETY INSTRUCTIONS8
Basic principles8
Lighting a
Signalling Systems and Protective Devices 8
Emergency Stop 8
Support Lock-out SWitd18
Moving Parts8
STORAGE AND TRANSPORT 8
HYDRAULICS 9
Handling of Hydraulic Fluids 9
Maintenance and Repair9
Permissible Hoses10
Installation of Hydraulic Hoses 10
SECTION 312
STORAGE AND TRANSPORT 12
STORAGE 12
Storing !tie equipment12
TRANSPORT12
Before transport12
Transport of the components 13
Bootsnd13
SECTION 414
ASSEMBLY 14
PRIOR TO ASSEMBLY14
Who is allowed to carry out assembly work? 14
Assembly notes14
Clamping bolt connection In the Over tapping 81’8814
ASSEMBLY-CRUSHER17
Installing the Individual crusher components Into the stage loader 17
Installing !tie assembled crusher into the stage loader 17
DISMANTLING17
SECTION 5 18
INTRODUCTION 18
FUNCTIONS AND PURPOSE OF BSL18
MAJOR COMPONENTS OF BSL 18
BSL Return Head 18
Mini pans 18
BSL Gooseneck 19
DCB19
Crusher 20
BSL with Roadway Shield21
WATER CIRCUIT22
GREASING 22
SECTION 6 23
CARRY OUT START, STOP AND SHUT-DOWN PROCEDURES23
NORMAL START23
TEMPORARY STOP PROCEDURE 23
NORMAL SHUIDOWN PROCEDURE 23
BSL START-UP SEQUENCE 23
RUNNING BSL WITH SLOWRUNNERS24
SECTION 7 25
FLUID COUPLING & GEARBOX MAINTENANCE 25
CHECKING AND FILLING BSL I CRUSHER FLUID COUPUNG25
CHECKING AND CI-IANGING 8SL GEARBOX OIL26
To check the BSL drive oil level 26
To top up oil-26
To drain oil: 26
SECTION 8 28
CRUSHER 28
TECHNICAL DATA28
TECHNICAL DATA SHEET 28
MAIN COMPONENTS 28
TECHNICAL DESCRIPTION 30
Crusher housing and sub structure with crusher pan30
Impact roll 30
Tum able Impact Heed 31
Roll height adjustment31
Central lubrication 32
TIGHTENING TORQUE$33
Screw8 and nuts with metric coarse th1’88d DIN 1333
PERMISSIBLE MEDIA34
Hydraulic flulda34
SECTION 9 35
BSL MAINTENANCE35
BSL CHAIN TENSIONING- 35
BREAKING AND REMOVING CHAIN PROCEDURE 36
CHANGING BSL FUGHTS37
ADJUSTING CRUSHER PASSAGE HEIGHT 38
CHANGING CRUSHER IMPACT HEADS 39
FlUlng40
Removing40
HOSE AND CABLE SUPPORT 41
SECTION 1 0 42
BOOTE NO MAINTENANCE42
/SOLATION AND DEPRESSURISA T/ON PROCEDURE42
INSPECTIONS44
Shift lnapectlona44
Daily lnspections 44
Monthly lnapeotions44
3 monthly Inspections 44
HOSE REPLACEMENT- GENERAL44
CYLINDER REPLACEMENT- GENERAL 44
CHANGING CONTROL CARTRIDGE 45
CHANGING PILOT VALVE UNITS46
CHANGING FILTER47
SIDE SHIFT CYLINDER REPLACEMENT PROCEDURE48
LIFT CYLINDER REPLACEMENT49
SECTION 11 50
LUBRICATION & INSPECTIONS50
BOOTEND 50
GteMing,50
Water Circuit 50
Inspection (Shift} 50
Inspection (Dally)50
CRUSHER 51
Lubrication ,54
Changing or turning the impact heads55
K8 Gearbox output a half grease point56

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