CAT Bucyrus CH816C AC Operation Manual A6474X257 – PDF DOWNLOAD

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CAT Bucyrus CH816C AC Operation Manual A6474X257 – PDF DOWNLOAD

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CAT Bucyrus CH816C AC Operation Manual A6474X257 – PDF DOWNLOAD

Language : English
Pages : 206
Downloadable : Yes
File Type : PDF

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DESCRIPTION:

CAT Bucyrus CH816C AC Operation Manual A6474X257 – PDF DOWNLOAD

About this manual
This chapter provides important information making it easier for you to use this manual. You will also be given information on the structure of the manual and the symbols and characters used.
Before starting to work
applicable operating manual
Take care to ensure that the operating manual available to you is appli- cable for the type of equipment or machine used.
machine type
This operating manual is intended for:
Bucyrus America, Inc. – Model CH816C AC UN-A-HAULER ® Serial No.: N/A
and is only permitted to be used for equipment of this type.
new operation manual
The operating manual must be accessible at all times to all persons working on or with the machine.
It should, if possible, always be available at the place of operation.
Send for a new operation manual immediately if the present manual is no longer complete or has become illegible.
Who is this operating manual intended for?
This operating manual is intended for those persons who work with or on the machine.
Every person working on the face or in the intersection between face and entry or in the entry must read this operating manual.

TABLE OF CONTENTS:

CAT Bucyrus CH816C AC Operation Manual A6474X257 – PDF DOWNLOAD

1. About this manual
About this manual 1.3
Before starting to work. 1.3
Who is this operating manual intended for? 1.3
What is the purpose of this operating manual? . 1.4
Characters and symbols 1.5
2. Your safety
Your safety 2.3
Personnel. 2.4
Operation 2.4
Installation and repair 2.4
Operating conditions 2.5
Intended use . 2.5
Unauthorized use 2.5
Safety instructions 2.7
General rules: . 2.7
Storage and transport . 2.8
Pre-start inspection . 2.8
Installation and start-up. 2.9
Operation 2.9
Stopping.2.10
Maintenance and repair .2.10
Overview of the safety instructions .2.15
Chapter 3: Storage and transport 2.15
Chapter 4: Installation2.15
Chapter 5: Operation .2.16
Chapter 6: Technical data2.22
3. Storage and transport
Storage and transport 3.3
Storage 3.3
Storage of the machine and spare parts. 3.3
Transport 3.4
Before transport 3.5
4. Installation
Installation. 4.3
Points to observe prior to installation. 4.3
Who is allowed to carry out installation?. 4.3
Which tools are required for installation? 4.3
Notes on installation 4.4
Pre-installation check list 4.5
Safety features 4.6
5. Operation
Operation. 5.3
How to operate the UN-A-HAULER ® 5.3
Who is allowed to operate the UN-A-HAULER ® 5.3
When can operation be started?. 5.3
Controls and indicators 5.4
Operator’s compartment . 5.4
Operator’s compartment right . 5.5
Left hand control lever 5.9
Right hand control lever .5.13
Hazard zone5.18
Starting procedure 5.19
Machine operation .5.20
Shutdown procedure.5.23
Battery change procedure .5.25
Instructions on the maintenance.5.35
Important notes 5.35
Before maintenance.5.35
Critical torque values .5.37
Lubricants, fluids and capacities 5.37
Specific lubrication and maintenance instructions5.38
Every shift 5.40
Every third shift 5.40
Weekly .5.44
Every two weeks 5.50
Monthly.5.51
Hydraulic System Overview.5.61
Main Hydraulic System.5.61
What is Load Sensing?.5.61
Main Pump5.62
Control Valves.5.63
Load Eject 5.65
Tank Power Fill .5.66
Battery Lift Suspension.5.67
Brake System5.68
Auxiliary Pump5.68
Unloading Valve5.68
Accumulator 5.69
Brake Valves.5.69
Brakes.5.70
Two Wheel Assist Hydraulic System5.72
Pumps.5.72
Circuit Valves 5.74
Wheel Motors5.74
Operating the Two Wheel Assist 5.75
Filtration 5.76
Hydraulic Oil Filters.5.76
Gear Oil Filters5.77
Hydraulics Adjustments and Settings 5.79
Main System 5.79
Margin Pressure.5.80
Main Relief Valve .5.81
Load Sense Relief Valve5.82
Pressure Switch .5.82
Pressure Limiters .5.83
Sequence Valve.5.84
Battery Lift Suspension5.85
Battery Lift Relief Valve5.86
Steering Cylinder Relief Valves .5.86
Auxiliary/Brake System.5.88
Auxiliary Relief Valve .5.88
Unloading Valve.5.90
Two Wheel Assist System 5.90
Charge Relief Valve .5.90
Assist Relief Valve .5.91
Pump Displacement Adjustments5.91
Spool Stroke Limiters5.93
Limiting Steering Spool.5.93
Tailgate Go Switch Adjustment.5.94
Troubleshooting procedures .5.95
Hydraulic system (general) 5.96
Brakes5.99
Hydraulic cylinders. 5.101
Hydraulic pump 5.102
Valves 5.105
Major maintenance . 5.107
Drive motor/ gear case removal and replacement. 5.107
Gear case and brake module disassembly and assy. . 5.109
Planetary wheel end removal and replacement 5.111
Gear case and planetary wheel end shim procedure
Number 1 . 5.112
Gear case and planetary wheel end shim procedure
Number 2 . 5.113
Gear case and planetary wheel end shim procedure
Number 3 (alternate procedure) 5.115
False bottom/ ejector cylinder replacement . 5.117
Accumulator operation and precharging procedure 5.119
2-Wheel assist removal procedure 5.121
Rear (hydraulic) wheel motor removal and replacement 5.122
BBC06 Series with brakes mechanical disconnect procedure 5.123
Tire/wheel installation procedure 5.124
Recommended wheel mounting procedures  5.127
Hydraulic pump and motor removal and replacement 5.128
Tailgate assembly removal procedure 5.129
Battery lift assembly removal procedure 5.130
Pedal assembly removal procedure 5.131
Canopy removal procedure 5.132
6. Technical data
Technical data6.3
Components of the CH816C AC UN-A-HAULER ®6.3
Gauge Chart .6.4
Tightening torques 6.5
Permissible data . 6.11
Lubrication fluids and greases . 6.11
7. For your information
For your information .7.3
Our service7.3
Service address .7.3
Rebuild facility address 7.4

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