CAT Bucyrus RB1-85L Roof Bolter Operation Manual (BI000919) – PDF DOWNLOAD

Description

CAT Bucyrus RB1-85L Roof Bolter Operation Manual (BI000919) – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus RB1-85L Roof Bolter Operation Manual (BI000919) – PDF DOWNLOAD

Language : English
Pages : 188
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

CAT Bucyrus RB1-85L Roof Bolter Operation Manual (BI000919) – PDF DOWNLOAD

• This manual is intended to provide GENERAL product information for the Model RB1-85L roof bolter. The illustrations, descriptions and procedures contained in this publication apply only to THIS machine. Bucyrus America, Inc. reserves the right to revise models and designs without prior notice.
• This roof bolter was manufactured under the guidelines, procedures and requirements of the U. S. Federal Coal Mine Health and Safety Act, Code of Federal Regulations, Title 30, Chapter 1, Subpart 0, Part 75 for underground coal mines, and other applicable non-U.S. regulatory agency standards.
• At the completion of the manufacturing process, this unit was issued the appropriate approval numbers and nameplates indicating it met the technical requirements of these regulatory agencies. Any change to the design or structure of this unit, without the consent of Bucyrus America, Inc. and these regulatory agencies, or any repair or replacement of parts contrary to Bucyrus America, Inc.’s instructions, may invalidate these approvals and render this unit unsafe to operate.
• Strict compliance with all Federal and State Mining laws, regulations and practices regarding the safe operation and maintenance of underground mining equipment and strict adherence to the instructions in this manual is necessary for the personal safety of those working on or around this unit.
• While this manual attempts to anticipate the most important operations and maintenance needs for this unit, unforeseen circumstances may arise that have not been addressed in this manual. If any concerns or questions arise, please contact your Bucyrus America. Inc. Service Representative immediately.
• This work contains information protected under trade secret and other intellectual property laws, and is protected under the U. S. Copyright Act of 1976, as amended. This work is provided under license and the license is non-transferable. Distribution and access is limited only to authorized personnel. Disclosure, reproduction, distribution or unauthorized use may be a violation of federal and state laws and may subject the unauthorized user to criminal liability.

TABLE OF CONTENTS:

CAT Bucyrus RB1-85L Roof Bolter Operation Manual (BI000919) – PDF DOWNLOAD

1About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions2 7
General rules 2 7
Storage and transport2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair2 10
Overview of the safety instructions2 15
Chapter 3: Storage and transport2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 16
Chapter 6: Technical data 2 24
3Storage and transport
Storage and transport 3 3
Storage3 3
Storage of the machine and spare parts3 3
Long-term storage of spare components 3 4
Transport 3 5
Before transport3 5
4Installation
Installation4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation?4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features4 6
5Operation
Operation 5 3
How to operate the roof bolter 5 3
Who is allowed to operate the roof bolter5 3
When can operation be started?5 3
Controls and indicators5 4
Operator’s compartment 5 4
Controller5 9
Drill station controls 5 12
ATRS/Cable reel control station 5 17
Hazard zone5 20
Starting procedure 5 21
Shutdown procedure 5 22
Towing a disabled machine 5 23
Tramming the roof bolter 5 25
Tramming from the Operator’s compartment 5 25
Inch tramming5 27
Drilling 5 28
Extension steel selection 5 31
Drilling with extension steels5 31
Drill options and adjustments 5 34
Installation of mechanically anchored roof bolts 5 35
Installation of fully grouted resin bolts 5 37
Drill thrust and torque settings 5 39
Electrical systems 5 41
Hydraulic systems5 47
Mechanical systems5 51
Instructions on the maintenance 5 53
Important notes 5 53
Before maintenance 5 53
Critical torque values 5 54
Lubricants, fluids and capacities 5 54
Specific lubrication and maintenance instructions 5 60
Every shift5 60
Every other shift5 67
Weekly 5 75
Every two months5 78
Every three months 5 79
Every six months5 81
Replacement of wear parts5 83
Tire/wheel installation procedure 5 83
Recommended wheel mounting procedures 5 85
Instructions on the adjustment procedures 5 87
Drill feed relief adjustment 5 87
Fast feed relief adjustment5 91
Drill rotation relief adjustment5 92
Drill thrust and torque adjustment 5 94
Cable reel relief adjustment5 97
Tram valve relief adjustment5 101
Inch tram pressure reducing valve adjustment 5 103
Troubleshooting procedures 5 105
Hydraulic system (general) 5 106
Brakes 5 108
Hydraulic cylinders5 109
Hydraulic pump 5 110
Valves5 113
6Technical data
Technical data6 3
Tightening torques 6 5
Permissible media6 11
Lubrication fluids and greases 6 11
7For your information
For your information7 3
Our service 7 3
Service address7 3
Rebuild facility address 7 4

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