CAT Bucyrus RHH-AFC PF 3822 Operating Manual – PDF DOWNLOAD

Description

CAT Bucyrus RHH-AFC PF 3822 Operating Manual – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus RHH-AFC PF 3822 Operating Manual – PDF DOWNLOAD

Language : English
Pages :136
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT Bucyrus RHH-AFC PF 3822 Operating Manual – PDF DOWNLOAD

Doc. no.: 0010 297 000 BA 00

1 About this manual
Before starting work 1 3
Persons for whom the operating manual is intended 1 3
Purpose of this operating manual 1 4
Characters and symbols used 1 4
2 Your safety
Personnel 2 3
Operation 2 3
Installation and repairs 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Ambient conditions 2 5
Prerequisites for operation 2 6
Safety instructions 2 7
3 About storage and transport
Storage 3 3
Storing the equipment 3 3
Transport 3 4
Load units; dimensions and weights 3 4
Before transport 3 4
Transport of the components 3 5
4 Installation
Points to observe prior to installation 4 3
Who is allowed to carry out the installation ? 4 3
Which tools are required for installation? 4 3
Instructions concerning installation 4 3
Overview – RHH-AFC PF 3/822 4 5
Head gate 4 5
Tail gate 4 7
Pan line 4 9
How to install drive frames and drive units 4 12
Drive frame on the head gate 4 12
Drive frame on the tail gate 4 13
How to mount the drive frame on
the drive substructure 4 13
Flange box 4 18
How to install the flange box 4 18
How to install the curved teeth coupling 4 20
Gearbox P 25/30 and P-30 UEL-R 4 21
Drive connection 4 21
Electric motor (E-motors) 4 22
How to install the plow drive unit 4 23
Add-on drive components 4 23
Add-on components drive line / substructure 4 24
Baffle plate 4 26
Cooling system 4 27
Adaptor pans 4 28
Base plate plow end guides 4 32
How to install the conveyor pans 4 34
Base plate plow pan PF 3/822 4 34
Spill plates 4 38
Brackets for emergency stop and loudspeaker 4 39
Pan connection 4 40
How to install the chain assembly 4 44
Chain assembly 4 44
Adjusting chains 4 44
Installing the chain connector 4 45
How to restrain and tension the chain 4 46
Auxiliary devices for holding the chain assembly 4 46
Coupling of the chain 4 52
How to set the chain pretension 4 53
How to tension the plow chain 4 55
How to restrain and tension the plow chain 4 55
Auxiliary devices for restraining the plow chain 4 56
How to couple and tension the plow chain 4 58
Sequencing control of the conveyors 4 59
Switching conditions of the system components 4 59
Switching conditions between head gate and tail gate 4 59
How to start up the conveyor system 4 60
Before start-up 4 60
Test run of the conveyor 4 61
Test operation of the conveyor 4 62
Test run and start-up of the plow system 4 63
Tightening the bolted connections 4 64
Dismantling and withdrawing
the conveyor system 4 65
Who is authorized to dismantle and withdraw
the conveyor system? 4 65
5 Operation
How to operate the conveyor system 5 3
Who is allowed to operate the conveyor? 5 3
When may conveying be started? 5 3
How to perform maintenance on the conveyor 5 4
Temperature and acoustic emission monitoring 5 4
Important instructions 5 4
How to maintain the steel structure 5 4
How to maintain the hydraulic system 5 8
How to replace wear parts 5 9
Drive unit 5 9
Chain sprocket 5 9
How to dismantle the drive unit 5 10
How to mount the new drive unit 5 14
Chain stripper 5 15
Wear parts on the RHH end guides 5 16
When faults occur 5 19
Identifying the cause of faults 5 19
6 Technical Data
Main components of the conveyor system 6 3
Technical Data Sheet 6 3
Identification 6 5
Identification of the conveyor 6 5
Identification of the drive frame 6 6
tightening torques 6 7
Screws with ISO metric thread 6 7
Permissible media 6 8
Hydraulic fluids 6 8
Quality of the process water 6 10
Lubricating greases and pastes 6 12
7 For your information
Service addresses 7 3
Europe 7 3
North America, Canada, South America 7 4
Australia 7 4
Africa 7 4
Asia 7 5
Standards and Guidelines 7 6
Referenced national standards and guidelines 7 6
Referenced European standards and directives 7 6

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