Cat C-10 C-12 C-15 & C-16 Truck Engines Electrical & Electronic Application & Installation Guide Manual

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Cat C-10 C-12 C-15 & C-16 Truck Engines Electrical & Electronic Application & Installation Guide Manual – PDF DOWNLOAD

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Cat C-10 C-12 C-15 & C-16 Truck Engines Electrical & Electronic Application & Installation Guide Manual – PDF DOWNLOAD

INTRODUCTION AND PURPOSE........................................................................................................  6
	General Electronic Engine Operation.........................................................................................  6
		1.0 Engine Functions....................................................................................................  6
		1.1 Electronic Governing................................................................................................  6
		1.2 Fuel/Air Ratio Control..............................................................................................  6
		1.3 Injection Timing Control............................................................................................  6
		1.4 Torque Rise Shaping.................................................................................................  6
		1.5 Engine Monitoring...................................................................................................  6
			1) Off..............................................................................................................  6
			2) Warning..........................................................................................................  6
			3) Derate...........................................................................................................  6
			4) Shutdown.........................................................................................................  6
			1.5.1 Engine Monitoring Coolant Level Sensor........................................................................  6
			1.5.2 Engine Monitoring Programmed “Off”............................................................................  7
			1.5.3 Engine Monitoring Programmed to “Warning”.....................................................................  7
		Code Description........................................................................................................  7
		C-10 and C-12 Trip Points...............................................................................................  7
		C-15 and C-16...........................................................................................................  7
		Trip Point..............................................................................................................  7
		Warning Lamp............................................................................................................  7
		Derate..................................................................................................................  7
		100-01..................................................................................................................  7
		See Figure1.............................................................................................................  7
		See Figure1.............................................................................................................  7
		SOLID...................................................................................................................  7
		NONE....................................................................................................................  7
		100-11..................................................................................................................  7
		See Figure1.............................................................................................................  7
		See Figure1.............................................................................................................  7
		SOLID...................................................................................................................  7
		NONE....................................................................................................................  7
		105-00..................................................................................................................  7
		195°F (91°C)............................................................................................................  7
		195°F (91°C)............................................................................................................  7
		SOLID...................................................................................................................  7
		NONE....................................................................................................................  7
		105-11..................................................................................................................  7
		229°F (109°C)...........................................................................................................  7
		229°F (109°C)...........................................................................................................  7
		SOLID...................................................................................................................  7
		NONE....................................................................................................................  7
		110-00..................................................................................................................  7
		218°F (103°C)...........................................................................................................  7
		227°F (108°C)...........................................................................................................  7
		SOLID...................................................................................................................  7
		NONE....................................................................................................................  7
		110-11..................................................................................................................  7
		224°F (107°C)...........................................................................................................  7
		233°F (112°C)...........................................................................................................  7
		SOLID...................................................................................................................  7
		NONE....................................................................................................................  7
		111-01..................................................................................................................  7
		See Figure 2............................................................................................................  7
		See Figure 2............................................................................................................  7
		SOLID...................................................................................................................  7
		NONE....................................................................................................................  7
		111-11..................................................................................................................  7
		See Figure 2............................................................................................................  7
		See Figure 2............................................................................................................  7
		SOLID...................................................................................................................  7
		NONE....................................................................................................................  7
			Figure 1 - Low Oil Pressure Graphs..................................................................................  7
			Figure 2 - Low and Very Low Coolant Level Graph.....................................................................  8
			1.5.4 Engine Monitoring Programmed to “Derate” or “Shutdown”........................................................  8
		PID- FMI................................................................................................................  8
		Code Description........................................................................................................  8
		C-10 and C-12 Trip Points...............................................................................................  8
		C-15 and C-16 Trip Point................................................................................................  8
		Warning Lamp............................................................................................................  8
		Derate..................................................................................................................  8
		100-01..................................................................................................................  8
		See Figure1.............................................................................................................  8
		See Figure1.............................................................................................................  8
		SOLID...................................................................................................................  8
		NONE....................................................................................................................  8
		100-11..................................................................................................................  8
		See Figure1.............................................................................................................  8
		See Figure1.............................................................................................................  8
		FLASH...................................................................................................................  8
		mph, pwr, rpm...........................................................................................................  8
		105-00..................................................................................................................  8
		195°F (91°C)............................................................................................................  8
		195°F (91°C)............................................................................................................  8
		SOLID...................................................................................................................  8
		NONE....................................................................................................................  8
		105-11..................................................................................................................  8
		229°F (109°C)...........................................................................................................  8
		229°F (109°C)...........................................................................................................  8
		SOLID...................................................................................................................  8
		NONE....................................................................................................................  8
		110-00..................................................................................................................  8
		218°F (103°C)...........................................................................................................  8
		227°F (108°C)...........................................................................................................  8
		FLASH...................................................................................................................  8
		mph, pwr................................................................................................................  8
		110-11..................................................................................................................  8
		224°F (106°C)...........................................................................................................  8
		233°F (112°C)...........................................................................................................  8
		FLASH...................................................................................................................  8
		mph, pwr................................................................................................................  8
		111-01..................................................................................................................  8
		See Figure 2............................................................................................................  8
		See Figure 2............................................................................................................  8
		SOLID...................................................................................................................  8
		NONE....................................................................................................................  8
		111-11..................................................................................................................  8
		See Figure 2............................................................................................................  8
		See Figure 2............................................................................................................  8
		FLASH...................................................................................................................  8
		mph, pwr................................................................................................................  8
			1.5.5 Engine Monitoring Time to Shutdown............................................................................  9
		PID-FMI.................................................................................................................  9
		Code Description........................................................................................................  9
		Time To Shutdown........................................................................................................  9
		Start/Restart Time......................................................................................................  9
		100-01..................................................................................................................  9
		NO......................................................................................................................  9
		NO......................................................................................................................  9
		100-11..................................................................................................................  9
		30 SEC..................................................................................................................  9
		18 SEC..................................................................................................................  9
		105-00..................................................................................................................  9
		NO......................................................................................................................  9
		NO......................................................................................................................  9
		105-11..................................................................................................................  9
		NO......................................................................................................................  9
		NO......................................................................................................................  9
		110-00..................................................................................................................  9
		NO......................................................................................................................  9
		NO......................................................................................................................  9
		110-11..................................................................................................................  9
		20 SEC..................................................................................................................  9
		60 SEC..................................................................................................................  9
		111-01..................................................................................................................  9
		NO......................................................................................................................  9
		NO......................................................................................................................  9
		111-11..................................................................................................................  9
		30 SEC..................................................................................................................  9
		80 SEC..................................................................................................................  9
			Figure 3 - C-10, C-12, C-15 and C-16 Component Diagram.............................................................. 10
	2.0 Engine Component Overview............................................................................................... 11
		Figure 4 - C-15 and C-16 Left Side View................................................................................. 11
		Figure 5 - C-15 and C-16 Right Side and Front View...................................................................... 11
		Figure 6 - C-10 and C-12 Left Side View................................................................................. 12
		Figure 7 - C-10 and C-12 Right Side and Top View........................................................................ 12
		Figure 8 - C-10, C-12, C-15 and C-16 Vehicle Harness Wiring Diagram..................................................... 13
		Figure 9 - C-10, C-12, C-15 and C-16 Engine Harness Wiring Diagram...................................................... 14
		2.1 Engine Control Module (ECM)......................................................................................... 15
		2.2 Boost Pressure Sensor............................................................................................... 15
		2.3 Atmospheric Pressure Sensor......................................................................................... 15
		2.4 Oil Pressure Sensor................................................................................................. 15
			2.4.1 Oil Pressure Engine Monitoring Operation...................................................................... 15
		2.5 Coolant Temperature Sensor.......................................................................................... 15
			2.5.1 Cold Mode Operation........................................................................................... 15
			2.5.2 Coolant Temperature Engine Monitoring Operation............................................................... 15
				Figure 10 - Coolant Temperature Graphs.......................................................................... 16
				Figure 11 - Minimum Time To Shutdown For Excessive Coolant Temperature Graphs................................... 16
			Customer Parameter programming required:............................................................................ 16
				1) Engine Monitoring Mode programmed to Warning, Derate or Shutdown............................................. 16
		2.6 Intake Manifold Air Temperature Sensor.............................................................................. 17
			2.6.1 Intake Manifold Air Temperature Engine Monitoring Operation................................................... 17
			Customer Parameter programming required:............................................................................ 17
				1) Engine Monitoring Mode programmed to Warning, Derate or Shutdown............................................. 17
		2.7 Fuel Temperature Sensor............................................................................................. 17
		2.8 Engine Speed/Timing Sensors......................................................................................... 17
	3.0 Power and Grounding Requirements and Considerations..................................................................... 18
		3.1 Grounding........................................................................................................... 18
			Wiring Diagram 1 - ECM and Engine Stud Battery Connections.......................................................... 18
			Figure 12 - Ground Stud To Frame Rail and Ground Stud to Starter Connections........................................ 19
		3.2 Engine Connection To Vehicle Battery Ground......................................................................... 19
			1) Connections to the frame must not be made with star washers. Star washers should not be counte................... 20
			2) Any paint must be completely removed from the frame rail at the point where the connection is ................... 20
			3) The ground path is not made through frame cross members. Bolted connections of frame cross mem................... 20
			4) Conductive grease or other methods used to reduce/eliminate the affect of corrosion on the fra................... 20
		3.3 ECM Negative Battery Connections.................................................................................... 20
			3.3.1 C-15 and C-16 Ground Stud..................................................................................... 20
			3.3.2 C-10, C-12 Ground Stud........................................................................................ 20
		3.4 Air Starter Equipped Vehicles....................................................................................... 20
			1) Connections to the frame must not be made with star washers. Star washers should not be counte................... 20
			2) Any paint must be completely removed from the frame rail at the point where the “-Battery” con................... 20
			3) The ground path is not made through frame cross members. Bolted connections of frame cross mem................... 20
			4) Use conductive grease or other methods to reduce/eliminate the affect of corrosion on the fram................... 20
		3.5 Sensor Common Connections........................................................................................... 20
		3.6 Suppression Of Voltage Transients................................................................................... 21
			Figure 14 - Examples of Voltage Transient Suppression............................................................... 21
			3.6.1 EMI/RFI Testing............................................................................................... 21
		3.7 ECM Positive Battery Connections.................................................................................... 22
	4.0 Voltage Requirements and Considerations................................................................................. 22
		4.0.1 Operation in 24 Volt Systems...................................................................................... 22
		4.0.2 Other Battery Connections......................................................................................... 22
		4.0.3 ECM Supplied +5V and +8V.......................................................................................... 22
		4.1 Ignition Key Off Current............................................................................................ 22
		4.2 Welding on a Vehicle Equipped with a C-10, C-12, C-15 and C-16 Engine............................................... 23
			1. Turn the engine OFF. Place the ignition key switch in the OFF position........................................... 23
			2. Disconnect the negative battery cable from the battery. If the vehicle is equipped with a batt................... 23
			3. Clamp the ground cable of the welder to the component that will be welded. Place the clamp as ................... 23
			4. Protect any wiring harnesses from welding debris and spatter. Use proper welding procedures in................... 23
				Figure 15 - ADEM 2000TM ECM and Wiring Harness Connectors....................................................... 23
	5.0 Connectors and Wiring Harness Requirements.............................................................................. 24
		5.1 ECM Connector....................................................................................................... 24
			5.1.1 70 Terminal ECM Connector Part Numbers........................................................................ 24
			5.1.2 ECM 70 Terminal Connector Allen Screw Torque.................................................................. 24
		5.2 ECM Connector Wire Gauge Size....................................................................................... 24
			5.2.1 ECM 70 Terminal Connector Wire Insulation and Size Range...................................................... 24
		ECM Connector Wire Insulation and Gauge Size............................................................................ 24
			Wire Type........................................................................................................... 24
			Wire Gauge.......................................................................................................... 24
			Insulation Diameter................................................................................................. 24
			GXL................................................................................................................. 24
			14.................................................................................................................. 24
			0.114 - 0.125....................................................................................................... 24
			16.................................................................................................................. 24
			0.098 - 0.112....................................................................................................... 24
			18.................................................................................................................. 24
			0.089 - 0.098....................................................................................................... 24
			SXL................................................................................................................. 24
			16.................................................................................................................. 24
			0.116 - 0.131....................................................................................................... 24
			18.................................................................................................................. 24
			0.103 - 0.118....................................................................................................... 24
				5.3 ECM Connector Terminals and Sealing Plugs................................................................... 24
					5.3.1 ECM 70 Terminal Connector Terminals................................................................... 24
		Required ECM 70 Terminal Connector Parts................................................................................ 25
			Description......................................................................................................... 25
			Usage............................................................................................................... 25
			Vendor - Part Number................................................................................................ 25
			Caterpillar Part Number............................................................................................. 25
				70 Terminal Plug, Keyed 1....................................................................................... 25
				OEM Vehicle Harness............................................................................................. 25
				AMP - 776241-1.................................................................................................. 25
				160-7689........................................................................................................ 25
				AMP Gold Socket Contact (stamped & formed)...................................................................... 25
				#16 & #18 AWG SXL and #14, #16 & #18 AWG GXL wire............................................................... 25
				AMP - 776093-1.................................................................................................. 25
				126-1766........................................................................................................ 25
				Deutsch Gold Socket Contact (machined - for field service)...................................................... 25
				#14 AWG SXL and #14 AWG GXL wire................................................................................ 25
				Deutsch - 0462-209-1631......................................................................................... 25
				126-1768........................................................................................................ 25
				Deutsch Gold Socket Contact (machined - for field service)...................................................... 25
				#16 & #18 AWG SXL and #16 & #18 AWG GXL wire.................................................................... 25
				Deutsch - 0462-201-1631......................................................................................... 25
				9X - 3402....................................................................................................... 25
				Sealing Plug #14 - 18 AWG....................................................................................... 25
				Unused Connector Slots.......................................................................................... 25
				PEI Genesis - 225-0093-000...................................................................................... 25
				9G-3695......................................................................................................... 25
				Sealing Plug #14 - 18 AWG....................................................................................... 25
				Unused Connector Slots.......................................................................................... 25
				Deutsch - 114017................................................................................................ 25
				8T-8737......................................................................................................... 25
					5.3.2 ECM Connector Terminal Installation Guidelines........................................................ 25
		*AMP 776093-1 Stamped & Formed Socket with #16 and #18 AWG SXL Wire or with #14, #16 or #18 AWG G....................... 25
			Wire Type........................................................................................................... 25
			Wire Gauge.......................................................................................................... 25
			Crimp Height (+/- 0.002 in.)........................................................................................ 25
			Crimp Width (in.)................................................................................................... 25
			GXL................................................................................................................. 25
			14.................................................................................................................. 25
			0.064............................................................................................................... 25
			0.100............................................................................................................... 25
			16.................................................................................................................. 25
			0.059............................................................................................................... 25
			0.100............................................................................................................... 25
			18.................................................................................................................. 25
			0.054............................................................................................................... 25
			0.100............................................................................................................... 25
			SXL................................................................................................................. 25
			16.................................................................................................................. 25
			0.054............................................................................................................... 25
			0.100............................................................................................................... 25
			18.................................................................................................................. 25
			0.059............................................................................................................... 25
			0.100............................................................................................................... 25
		Deutsch 0462-209-1631 Solid Socket with #14 AWG Wire (Caterpillar P/N 126-1768)......................................... 25
			Crimp Tool Options.................................................................................................. 25
			DIE................................................................................................................. 25
			Locator............................................................................................................. 25
			GO (in.)............................................................................................................ 25
			NO-GO (in.)......................................................................................................... 25
			Deutsch Hand Tool HDT-48-00......................................................................................... 25
			N/A................................................................................................................. 25
			N/A................................................................................................................. 25
			.052................................................................................................................ 25
			.057................................................................................................................ 25
			Pico Model 400...................................................................................................... 25
			414DA- 16N.......................................................................................................... 25
			4301-16............................................................................................................. 25
			.043................................................................................................................ 25
			.050................................................................................................................ 25
		Deutsch 0462-201-1631 Solid Socket with #16 and #18 AWG Wire (Caterpillar P/N 9X3402)................................... 25
			Crimp Tool Options.................................................................................................. 25
			DIE................................................................................................................. 25
			Locator............................................................................................................. 25
			GO (in.)............................................................................................................ 25
			NO-GO (in.)......................................................................................................... 25
			Deutsch Hand Tool HDT-48-00......................................................................................... 25
			N/A................................................................................................................. 25
			N/A................................................................................................................. 25
			.045................................................................................................................ 25
			.050................................................................................................................ 25
			Pico Model 400...................................................................................................... 25
			414DA- 16N.......................................................................................................... 25
			4301-16............................................................................................................. 25
			.043................................................................................................................ 25
			.050................................................................................................................ 25
				5.3.3 ECM 70 Terminal Connector Sealing Plugs................................................................... 26
					Figure 16 - Insertion of Plug in Unused Connector Cavities.................................................. 26
				5.3.4 ECM 70 Terminal Connector Interface Seal.................................................................. 26
					Figure 17 - ECM 70 Terminal Connector Interface Seal........................................................ 26
				5.4 Sealing Splices and Ring Terminals.......................................................................... 27
				5.5 OEM Harness Routing......................................................................................... 27
					Figure 18 - Wire Harness Routing At Connector............................................................... 27
					Figure 19 - 70 Terminal ECM AMP Connector Endbell........................................................... 27
					5.5.1 ECM Connector Endbell................................................................................. 28
					5.5.2 Twisted Pair Wiring................................................................................... 28
				5.6 Accelerator Pedal Position Sensor Connector................................................................. 28
					5.6.1 Accelerator Pedal Position Sensor with Three Terminal Deutsch Connector............................... 28
						Figure 20 - Three Terminal Accelerator Pedal Position Sensor Deutsch DT Connector....................... 28
					5.6.2 Accelerator Pedal Position Sensor (176-1602 and 176-1604) with Deutsch Three Terminal Conne........... 28
					5.6.3 Accelerator Pedal Position Sensor (176-1602 and 176-1604) with Deutsch Three Terminal Conne........... 28
					5.6.4 Accelerator Pedal Position Sensor with Three Terminal Packard Electric Connector...................... 28
						Figure 21 - Three Terminal Accelerator Pedal Position Sensor Packard Electric Connector................. 28
					5.6.5 Accelerator Pedal Position Sensor (176-1605) with Packard Electric Three Terminal Connector........... 29
					5.6.6 Accelerator Pedal Position Sensor (176-1605) with Packard Electric Three Terminal Connector........... 29
					5.6.7 Accelerator Pedal Position Sensor Three Terminal Connector Terminals.................................. 29
		Required Deutsch Parts.................................................................................................. 29
			Description......................................................................................................... 29
			Usage............................................................................................................... 29
			Part Number......................................................................................................... 29
				3 Terminal Plug w/Cap........................................................................................... 29
				APP Sensor Connector............................................................................................ 29
				Deutsch DT06-3S-EP04............................................................................................ 29
				3E-3367......................................................................................................... 29
				3 Terminal Plug Wedge........................................................................................... 29
				APP Sensor Connector............................................................................................ 29
				Deutsch W3S..................................................................................................... 29
				3E-3368......................................................................................................... 29
				Socket Contact (machined)....................................................................................... 29
				#16 & #18 AWG Wire.............................................................................................. 29
				Deutsch 0462-201-16141.......................................................................................... 29
				8T-8730......................................................................................................... 29
				Socket Contact (stamped & formed)............................................................................... 29
				#18 AWG Wire.................................................................................................... 29
				Deutsch 1062-16-0122............................................................................................ 29
				115-1051........................................................................................................ 29
				3 Terminal Plug................................................................................................. 29
				APP Sensor Connector............................................................................................ 29
				Packard 12110293................................................................................................ 29
				124-5641........................................................................................................ 29
				Socket Terminal................................................................................................. 29
				#18 / #20 AWG Wire.............................................................................................. 29
				Packard 12048074................................................................................................ 29
				124-5640........................................................................................................ 29
	6.0 Accelerator Pedal Position Sensors...................................................................................... 29
		Figure 22 - 176-1602 or 176-1604 Accelerator Pedal Position Sensor with Deutsch DT Connector............................ 29
		Figure 23 - 176-1605 Accelerator Pedal Position Sensor with Packard Connector........................................... 29
		6.1 Accelerator Pedal Position Sensor Electrical Specifications......................................................... 30
			Figure 24 - Example PWM Signals..................................................................................... 30
		6.2 ECM Supplied +8V.................................................................................................... 30
			6.2.1 Accelerator Pedal Position Sensor Connection................................................................. 30
			6.2.2 Accelerator Pedal Position Sensor Duty Cycle.................................................................. 31
			6.2.3 Accelerator Position Sensor for Remote PTO Applications....................................................... 31
				Figure 25 - 161-8906 Accelerator Position Sensor with Deutsch HD Connector...................................... 31
			6.2.4 161-8906 Accelerator Position Sensor Connector................................................................ 31
		6.3 Mounting the Accelerator Position Sensor............................................................................ 31
			Figure 26 - Remote Accelerator Pedal/Accelerator Assembly........................................................... 31
		6.4 Remote Accelerator Position Sensor PWM Input, Input #8.............................................................. 32
			OEM provided and installed components required:..................................................................... 32
				1) Accelerator pedal or other linkage........................................................................... 32
			Customer Parameter programming required:............................................................................ 32
				1) PTO Configuration programmed to Remote Throttle.............................................................. 32
				6.4.1 Input #8 (Remote Accelerator) Electrical Specifications................................................... 32
				6.4.2 Accelerator Pedal Position Sensor Common Connections...................................................... 32
	7.0 Vehicle Speed Circuit................................................................................................... 32
		7.1 General Vehicle Speed Source Requirements.......................................................................... 32
		7.2 Passive Magnetic Vehicle Speed Sensor Electrical Requirements....................................................... 33
		7.3 Passive Magnetic Vehicle Speed Circuit Options...................................................................... 33
			Wiring Diagram 2 - Vehicle Speed Circuit Using One Single Coil Vehicle Speed Sensor and ECM Speed................... 33
			Wiring Diagram 3 - Vehicle Speed Circuit Using One Single Coil Vehicle Speed Sensor and Data Link................... 33
			Wiring Diagram 4 - Vehicle Speed Circuit Using Two Single Coil Vehicle Speed Sensors................................ 34
			7.3.1 Option 1 - One Single Coil Speed Sensor....................................................................... 34
			7.3.2 Option 2 - One Single Coil Speed Sensor....................................................................... 34
			7.3.3 Option 3 - Separate Single Coil Speed Sensors................................................................ 34
			7.3.4 Dual Coil Speed Sensor........................................................................................ 34
		7.4 Vehicle Speed Connections To Automatic Transmissions with Electronic Vehicle Speed Source........................... 34
			Wiring Diagram 5 - Vehicle Speed Circuit with Electronic Vehicle Speed Source....................................... 34
			7.4.1 Allison Non-Electronic Transmissions.......................................................................... 35
	8.0 ECM Speedometer and Tachometer Outputs................................................................................. 35
		8.1 Speedometer And Tachometer.......................................................................................... 35
			OEM provided and installed components required:..................................................................... 35
				1) Vehicle speed source (for speedometer only).................................................................. 35
			Customer Parameter programming required:............................................................................ 35
				1) Vehicle Speed Calibration (for speedometer only)............................................................. 35
				2) Tachometer Calibration (default is 134.0).................................................................... 35
				Wiring Diagram 6 - Speedometer and Tachometer Circuits.......................................................... 35
		8.2 Speedometer And Tachometer Output Electrical Specifications and Connections........................................ 36
			Figure 27 - Unloaded Speedometer/Tachometer Signal.................................................................. 36
			Figure 28 - Speedometer/Tachometer Signal vs. Load.................................................................. 37
		8.3 Connection Of Devices Other Than A Speedometer/Tachometer........................................................... 37
		8.4 Speedometer and Tachometer Output Accuracy.......................................................................... 37
			8.4.1 Speedometer Signal Accuracy................................................................................... 37
				1) ECM input resolution is ± 2 msec............................................................................. 37
				2) Vehicle Speeds less than 1.5 miles per hour are ignored...................................................... 37
				3) Rounding error due to division (scaling from pulses-in to pulses-out per mile)............................... 37
				4) ECM output resolution is ± 2 msec............................................................................ 37
				5) ECM sampling of the vehicle speed occurs every 30 mS......................................................... 37
			8.4.2 Tachometer Signal Accuracy.................................................................................... 37
	9.0 Lamp Outputs............................................................................................................ 38
		9.1 Electrical Specifications........................................................................................... 38
			Wiring Diagram 7 - Lamp Output Wiring Diagram....................................................................... 39
		9.2 Check Engine Lamp Operation......................................................................................... 39
			9.2.1 Viewing Diagnostic Flash Codes................................................................................ 40
				Figure 29 - Viewing Diagnostic Flash Codes...................................................................... 40
			9.2.2 Viewing Diagnostic Flash Codes using the Diagnostic Enable Input.............................................. 40
		9.3 Warning Lamp Operation.............................................................................................. 40
		9.4 Output #1........................................................................................................... 41
		9.5 Output #9........................................................................................................... 41
	10.0 Engine Monitoring and OEM Requirements................................................................................. 41
		OEM provided and installed components required:......................................................................... 41
			1) Warning lamp..................................................................................................... 41
			2) For Coolant Level sensing with a four wire sensor, the RS-805B (C85927-C1) coolant level senso................... 41
		Customer Parameter programming required:................................................................................ 41
			1) If Coolant Level is monitored Coolant Level Sensor should be programmed to “4-pin”............................... 41
			2) Engine Monitoring should be programmed to Warning, Derate, or Shutdown for engine monitoring..................... 41
	11.0 Coolant Level Sensor................................................................................................... 41
		11.1 Coolant Level Sensor Environmental Compatibility................................................................... 41
		11.2 Coolant Level Sensor Mounting Guidelines........................................................................... 42
			Figure 30 - Coolant Level Sensor Installation....................................................................... 42
		11.3 Four Pin Coolant Level Sensor Electrical Specifications............................................................ 42
			11.3.1 Coolant Level Sensor Connections............................................................................. 42
				Wiring Diagram 8 - 4 Pin RobertShaw Coolant Level Sensor Wiring Diagram......................................... 42
				Figure 31 - 4 Pin RobertShaw (RS-805B) 85927-C1 Coolant Level Sensor............................................ 43
			11.3.2 Coolant Level Sensor Power Supply............................................................................ 43
			11.3.3 Coolant Level Sensor Outputs................................................................................. 43
			11.3.4 Coolant Level Sensor Response Time........................................................................... 43
			11.3.5 Coolant Level Sensor Diagnostic.............................................................................. 43
			OEM provided and installed components required:..................................................................... 43
				1) Coolant Level sensor meeting this specification.............................................................. 43
				2) Engine Monitoring Warning Lamp............................................................................... 43
			Customer Parameter programming required:............................................................................ 43
				1) Coolant Level Sensor Customer Parameter programmed to 4 Pin.................................................. 43
	12.0 Idle Shutdown and Ambient Air Temperature Sensor Installation.......................................................... 44
		12.1 Idle Shutdown Timer................................................................................................ 44
			Figure 32 - Idle Shutdown Timer Maximum RPM Graph................................................................... 44
			OEM provided and installed components required:..................................................................... 44
				1) Vehicle speed source......................................................................................... 44
				2) Check Engine Lamp............................................................................................ 44
				3) Service Brake Pedal Position Switch.......................................................................... 44
				4) Clutch Pedal Position Switch................................................................................. 44
				5) Transmission Neutral Switch (Automatic Transmissions Style parameter programmed to Automatic O............... 44
			Customer Parameter programming required:............................................................................ 44
				1) Idle Shutdown Time programmed in the 3 - 1440 minutes range.................................................. 44
				2) Vehicle Speed Calibration.................................................................................... 44
				3) Allow Idle Shutdown Override (Optional)...................................................................... 44
				4) Idle Shutdown Timer Maximum RPM (Optional)................................................................... 44
		12.2 Ambient Air Temperature Sensor..................................................................................... 45
			1) Ambient Air Temperature Sensor and connector wiring harness...................................................... 45
			Customer Parameter programming required:............................................................................ 45
				1) Idle Shutdown Time programmed in the 3 - 1440 minutes range.................................................. 45
				2) Allow Idle Shutdown Override programmed to Outside Temp Based................................................ 45
				3) Minimum Idle Shutdown Outside Temp programmed to a value between -40 and 49C (-40 and 120F)................ 45
				4) Maximum Idle Shutdown Outside Temp programmed to a value between -40 and 49C (-40 and 120F)................ 45
				12.2.1 Ambient Air Temperature Sensor Connections............................................................... 45
					Wiring Diagram 9 - 130-9811 Ambient Air Temperature Sensor Wiring Diagram................................... 45
	13.0 OEM Installed Switch Inputs............................................................................................ 46
		13.1 Switch to Ground Electrical Specifications......................................................................... 46
		13.2 Sensor Common Connections.......................................................................................... 46
		13.3 Preset Switch to Ground Inputs..................................................................................... 46
			Wiring Diagram 10 - Preset Switches Wiring Diagram.................................................................. 47
		13.4 Cruise Control..................................................................................................... 47
			OEM provided and installed components required:..................................................................... 47
				1) Cruise Control On/Off switch................................................................................. 47
				2) Vehicle speed source......................................................................................... 47
				3) Clutch Pedal Position Switch (for Manual and Eaton Top 2 Transmissions Style)................................ 47
				4) Service Brake Pedal Position Switch.......................................................................... 47
				5) Set /Resume switch........................................................................................... 47
				6) Transmission Neutral switch (If Transmission Style parameter is programmed to Automatic Option............... 47
			Customer Parameter programming required:............................................................................ 47
				1) Vehicle Speed Calibration.................................................................................... 47
				2) Low Cruise Control Speed Set Limit........................................................................... 47
				3) High Cruise Control Speed Set Limit.......................................................................... 47
				4) Transmission Style........................................................................................... 47
		13.5 Factory Preset Cruise Control Switches Operation................................................................... 47
			13.5.1 Cruise Control On/Off Switch................................................................................. 47
			13.5.2 Set/Resume Switch............................................................................................ 47
			13.5.3 Service Brake Pedal Position Switch Function................................................................. 48
			13.5.4 Clutch Pedal Position Switch Function........................................................................ 48
			13.5.5 Clutch Pedal Position Switch with Automatic Transmissions.................................................... 48
			13.5.6 Parking Brake Switch......................................................................................... 48
		13.6 Additional Switch to Ground Inputs................................................................................. 49
		13.7 Diagnostic Enable.................................................................................................. 49
			Wiring Diagram 11 - Diagnostic Enable Circuit....................................................................... 49
			OEM provided and installed components required:..................................................................... 49
				1) Normally open momentary switch............................................................................... 49
			Customer Parameter programming required:............................................................................ 49
				1) Program Diagnostic Enable parameter to J1/P1:46 (Default is None)............................................ 49
		13.8 Two-Speed Axle On/Off Switch....................................................................................... 49
			Wiring Diagram 12 - 2-Speed Axle On/Off Switch Circuit.............................................................. 49
			OEM provided and installed components required:..................................................................... 50
				1) Switch to close when the low speed range is used............................................................. 50
			Customer Parameter programming required:............................................................................ 50
				1) Two Speed Axle parameter must be programmed to J1/P1:6 when a two-speed axle is used (default ............... 50
				2) High Speed Range Axle Ratio and Low Speed Range Axle Ratio must be programmed or the feature i............... 50
				3) Lock out the parameter with an Electronic Service Tool or VEPS............................................... 50
		13.9 Switch-to-Battery Electrical Specifications........................................................................ 50
			13.9.1 Switch-to-Battery Circuit Protection......................................................................... 50
		13.10 Ignition Key Switch to Positive Battery........................................................................... 50
			OEM provided and installed components required:..................................................................... 50
				1) Switch to close when the ignition is ON...................................................................... 50
		13.11 Programmable Switch to Positive Battery Inputs.................................................................... 50
		13.12 Service Brake Pedal Position Switch #2 Function................................................................... 51
			Wiring Diagram 13 - Service Brake Pedal Position Switch #2 Circuit.................................................. 51
			OEM provided and installed components required:..................................................................... 51
				1) Switch to close when service brakes are applied.............................................................. 51
			Customer Parameter programming required:............................................................................ 51
				1) Customer Parameter Transmission Style programmed to Automatic Option 2 or Automatic Option 3................. 51
		13.13 Transmission Neutral Switch....................................................................................... 51
			Wiring Diagram 14 - Transmission Neutral Switch..................................................................... 51
			OEM provided and installed components required:..................................................................... 51
				1) Switch to close when the transmission is in neutral.......................................................... 51
			Customer Parameter programming required:............................................................................ 51
				1) Customer Parameter Transmission Style programmed to Automatic Option 3 or Automatic Option 4 (............... 51
	14.0 PTO Engine Governor and Idle Speed Control............................................................................. 51
		OEM provided and installed components required:......................................................................... 52
			1) Cruise Control On/Off switch..................................................................................... 52
			2) Vehicle speed source............................................................................................. 52
			3) Clutch Pedal Position switch (for Manual and Eaton Top 2 Transmission Style)..................................... 52
			4) Service Brake Pedal Position switch.............................................................................. 52
			5) Transmission Neutral switch (automatic transmissions with Transmission Style parameter program................... 52
			6) Cruise Control Set/Resume Switch................................................................................. 52
			7) PTO On/Off Circuit (for PTO Operation)........................................................................... 52
			8) PTO Set/Resume Switch (for Remote Switches PTO Operation)........................................................ 52
			9) PTO Remote Accelerator Position Sensor (for Remote Throttle PTO Operation)....................................... 52
			10) PTO Switch On Lamp.............................................................................................. 52
		Customer Parameter programming required:................................................................................ 52
			1) For Dedicated PTO operation the PTO Configuration must be programmed to Cab Switches, Remote S................... 52
		14.1 Dedicated PTO Operation............................................................................................ 52
			1) Off.............................................................................................................. 52
			2) Cab Switches..................................................................................................... 52
			3) Remote Switches.................................................................................................. 52
			4) Remote Throttle.................................................................................................. 52
		14.2 Advantages of PTO Configurations................................................................................... 53
			1) Reduction or elimination of the amount alteration to cab wiring.................................................. 53
			2) Unnecessary to ground accelerator pedal position sensor to disable cab accelerator pedal......................... 53
			3) Provides an optional torque limit for temporary protection of equipment.......................................... 53
			4) Provides an optional PTO Top Engine Limit to allow maximum use of engine speed to protect spee................... 53
			5) Provides optional PTO Set Speeds for those applications where preset speeds above low idle are................... 53
			6) Whenever the PTO On/Off circuit is ON the Exhaust Retarder is disabled........................................... 53
			7) Disabling of Idle Shutdown whenever the PTO On/Off circuit is ON................................................. 53
			8) Cooling fan can be programmed to turn ON and remain ON while the PTO On/Off switch is ON......................... 53
		14.3 Inputs............................................................................................................. 53
			14.3.1 Input Electrical Specifications.............................................................................. 53
		14.4 Sensor Common for PTO Applications................................................................................. 53
		14.5 PTO On/Off Switch Operation........................................................................................ 53
		14.6 PTO Switch On Lamps................................................................................................ 53
		14.7 PTO Interlocks..................................................................................................... 53
		14.8 PTO Customer Access Connector...................................................................................... 54
		14.9 PTO Configurations................................................................................................. 54
			14.9.1 PTO Configuration - Cab Switches, Remote Switches, or Remote Throttle Operation.............................. 54
				1) The PTO Top Engine Limit is activated. This PTO TEL can be programmed to exceed the programmed............... 54
				2) A torque limit is activated if programmed.................................................................... 54
				3) The engine will proceed directly to the PTO Engine RPM Set Speed if programmed............................... 54
				4) The engine will proceed directly to PTO Engine RPM Set Speed A if switch A is ON and a valid R............... 54
				5) The engine will proceed directly to PTO Engine RPM Set Speed B if switch B is ON, switch A if ............... 54
				6) The Engine Retarder is disabled.............................................................................. 54
			14.9.2 PTO Configuration - Cab Switches Operation Differences....................................................... 55
				1) The cruise control Set/Resume switch can be used to adjust engine speed...................................... 55
				2) The cab accelerator pedal position sensor can be limited to Low Idle, Top Engine Limit, or the............... 55
			14.9.3 PTO Configuration - Remote Switches Operation Differences.................................................... 55
				1) The remote Set/Resume (not the Cruise Control Set/Resume switch) switch can be used to adjust ............... 55
				2) The cab accelerator pedal position sensor, cab cruise control, brake, clutch and neutral switc............... 55
			14.9.4 PTO Configuration - Remote Throttle Operation Differences.................................................... 55
				1) The remote accelerator pedal input is available to adjust engine speed....................................... 55
				2) The cab accelerator pedal position sensor, cab cruise control, brake, clutch and neutral switc............... 55
		14.10 PTO Configuration - Cab Switches.................................................................................. 55
			14.10.1 One Speed Above Low Idle with PTO Switched On............................................................... 55
		Parameter settings for PTO Configuration Cab Switches with One Speed Above Idle Circuit................................. 55
			Wiring Diagram 15 - PTO Configuration Cab Switches with One Speed Above Idle Circuit................................ 55
			14.10.2 One Speed Above Low Idle after PTO Switched On, Using Cruise Set /Resume.................................... 56
		Parameter settings for PTO Configuration Cab Switches with One Speed Above Idle Circuit................................. 56
			Wiring Diagram 16 - PTO Configuration Cab Switches with One Speed Above Idle Circuit................................ 56
			14.10.3 PTO Configuration - Cab Switches Programmable Options....................................................... 57
				1) Cruise/Idle/PTO Switch Configuration - determines the function of the Set and Resume inputs wh............... 57
				2) PTO Vehicle Speed Limit - determines the vehicle speed operating range of the PTO inputs. If v............... 57
				3) Idle/PTO RPM Ramp Rate - determines the rate of engine speed acceleration/deceleration for the............... 57
				4) Idle/PTO Bump RPM- determines the amount of rpm increase/decrease when the Set/Resume switch i............... 57
				5) PTO Top Engine Limit - Top RPM Limit of the engine when the PTO On/Off circuit is ON......................... 57
				6) PTO Engine RPM Set Speed - program this parameter only if one or two specific engine speed poi............... 57
				7) PTO to Set Speed - program this parameter only if the application requires the engine speed to............... 57
				8) PTO Cab Throttle RPM Limit - program this parameter if the operation requires limiting engine ............... 57
				9) Torque Limit - program this parameter if a lower than rated torque limit is desired in order t............... 57
				10) PTO Engine RPM Set Speed A - This parameter can be programmed to a desired set speed that can............... 57
				11) PTO Engine RPM Set Speed B - This parameter can be programmed to a desired set speed that can............... 57
			14.11 PTO Configuration - Remote Switches........................................................................... 58
				14.11.1 One Speed Above Low Idle with PTO Switched On........................................................... 58
		Parameter settings for PTO Configuration Remote Switches with One Speed Above Idle Circuit.............................. 58
			Wiring Diagram 17 - PTO Configuration Remote Switches with One Speed Above Idle Circuit............................. 58
			14.11.2 One Speed Above Low Idle after PTO Switched On, Using PTO Set /Resume....................................... 59
		Parameter settings for PTO Configuration Remote Switches with One Speed Above Idle Circuit.............................. 59
			Wiring Diagram 18 - PTO Configuration Remote Switches with One Speed Above Idle Circuit............................. 59
			14.11.3 PTO Configuration - Remote Switches Programmable Options.................................................... 60
				1) Cruise/Idle/PTO Switch Configuration - only affects Remote Switches if a Remote Set and Remote............... 60
				2) PTO Vehicle Speed Limit - determines the vehicle speed operating range of the PTO inputs. If v............... 60
				3) Idle/PTO RPM Ramp Rate - determines the rate of engine speed acceleration/deceleration for the............... 60
				4) Idle/PTO Bump RPM- determines the amount of rpm increase/decrease if a PTO Set/Resume switch i............... 60
				5) PTO Top Engine Limit - Top RPM Limit of the engine when the PTO On/Off circuit is ON......................... 60
				6) PTO Engine RPM Set Speed - program this parameter only if one or two specific engine speed poi............... 60
				7) PTO to Set Speed - program this parameter only if the application wants the engine speed to ra............... 60
				8) PTO Cab Throttle RPM Limit- this parameter has no affect on operation for the PTO Configuratio............... 60
				9) Torque Limit - program this parameter if a lower than rated torque limit is desired in order t............... 60
				10) PTO Engine RPM Set Speed A - This parameter can be programmed to a desired set speed that can............... 60
				11) PTO Engine RPM Set Speed B - This parameter can be programmed to a desired set speed that can............... 60
			14.12 PTO Configuration - Remote Throttle........................................................................... 61
				14.12.1 Remote Accelerator Pedal Sensor without Set and Resume.................................................. 61
		Parameter settings for PTO Configuration Remote Throttle with One Speed Above Idle Circuit.............................. 61
			Wiring Diagram 19 - PTO Configuration Remote Throttle............................................................... 61
			14.12.2 Remote Throttle Sensor with Set and Resume.................................................................. 62
		Parameter settings for PTO Configuration Remote Throttle with Set/Resume................................................ 62
			Wiring Diagram 20 - PTO Configuration Remote Throttle with Set/Resume............................................... 62
			14.12.3 PTO Configuration - Remote Throttle Programmable Options.................................................... 63
				1) Cruise/Idle/PTO Switch Configuration - determines the function of the Set and Resume inputs wh............... 63
				2) PTO Vehicle Speed Limit - determines the vehicle speed operating range of the PTO inputs. If v............... 63
				3) Idle/PTO RPM Ramp Rate - determines the rate of engine speed acceleration/deceleration for the............... 63
				4) Idle/PTO Bump RPM- determines the amount of rpm increase/decrease when the Set/Resume switch i............... 63
				5) PTO Top Engine Limit - Top RPM Limit of the engine when the PTO On/Off circuit is ON......................... 63
				6) PTO Engine RPM Set Speed - this parameter is not available if the PTO Configuration is Remote ............... 63
				7) PTO to Set Speed - this parameter is not available if the PTO Configuration is Remote Throttle............... 63
				8) PTO Cab Throttle RPM Limit - programming this parameter has no affect for the PTO Configuratio............... 63
				9) PTO Switch On Lamp - program this parameter to turn on a lamp when the PTO On/Off Switch is in............... 63
				10) Torque Limit - program this parameter if a lower than rated torque limit is desired in order ............... 63
				11) PTO Engine RPM Set Speed A - This parameter can be programmed to a desired set speed that can............... 63
				12) PTO Engine RPM Set Speed B - This parameter can be programmed to a desired set speed that can............... 63
			14.13 PTO Configuration - Cab Switches with Torque Limiting......................................................... 64
				Wiring Diagram 21 - Cab Switches With Torque Limiting........................................................... 64
			14.14 PTO Configuration - Cab Switches with Ignore Brake/Clutch Switch.............................................. 65
				Wiring Diagram 22 - Cab Switches with Ignore Brake/Clutch Switch................................................ 65
			14.15 PTO Configuration - Remote Switches with Torque Limiting...................................................... 66
				Wiring Diagram 23 - Remote Switches With Torque Limiting Switch................................................. 66
			14.16 PTO Configuration - Remote Switches with Ignore Brake/Clutch Switch for Idle Control.......................... 67
				Wiring Diagram 24 - Remote Switches With Ignore Brake/Clutch Switch............................................. 67
			14.17 Multiple Speed PTO Operation.................................................................................. 68
				14.17.1 Multiple Speed PTO Operation using Dedicated Switch Inputs to Control Engine RPM........................ 68
		Parameter settings for PTO Configuration Cab Switches with One Speed Above Idle Circuit................................. 69
			Wiring Diagram 25 - Cab Switches PTO Configuration with Multiple Speed Operation.................................... 69
	15.0 Engine Retarder........................................................................................................ 70
		15.1 Engine Retarder Control............................................................................................ 70
			15.1.1 Engine Retarder Solenoid Output.............................................................................. 70
			OEM provided and installed components required:..................................................................... 70
				1) Cab switch(es)............................................................................................... 70
		15.2 Engine Retarder Solenoid Selector Switch........................................................................... 70
			Wiring Diagram 26 - Engine Retarder Wiring Diagram.................................................................. 70
		15.3 Retarder Solenoid Operation........................................................................................ 71
		Engine rpm is above 800 rpm............................................................................................. 71
		AND..................................................................................................................... 71
		Accelerator Pedal Position< 7%.......................................................................................... 71
		AND..................................................................................................................... 71
		Clutch pedal released................................................................................................... 71
			15.3.1 Engine Retarder Mode......................................................................................... 71
				1) The Coast mode engages the engine retarder when the driver presses the service brake. The reta............... 71
				2) The Latch mode engages the retarder when the driver presses the service brake. The retarder re............... 71
				3) The Manual mode causes the retarder to operate the same whether the Cruise Control switch is O............... 71
			15.4 Auto Retarder in Cruise........................................................................................ 71
			15.5 Engine Retarder Delay.......................................................................................... 71
				15.5.1 ABS Engine Retarder Relay Specification.................................................................. 72
				15.5.2 Installing an Engine Retarder Active Lamp................................................................ 72
					Wiring Diagram 27 - Installation Diagram for Engine Retarder Active Lamp.................................... 72
	16.0 Programmable Outputs................................................................................................... 72
		16.1 Output #2, Output #3, and Output #4 Electrical Specifications...................................................... 72
		16.2 Engine Running Output.............................................................................................. 73
			Wiring Diagram 28 - Engine Running Outputs.......................................................................... 73
		16.3 Engine Shutdown Output............................................................................................. 73
			Wiring Diagram 29 - Engine Shutdown Outputs......................................................................... 74
		16.4 Starting Aid Output................................................................................................ 74
		A Starting Aid Output parameter is available to connect to a relay and/or solenoid to control a C....................... 74
		Typical Starting Aid Systems inject ether into the intake manifold to aid engine starting during ....................... 74
		The Intake Manifold Air Temperature reading is used to determine if conditions require use of the....................... 74
			Wiring Diagram 30 - Starting Aid Output............................................................................. 75
			16.5 Auxiliary Brake................................................................................................ 75
				16.5.1 Caterpillar BrakeSaver Installation...................................................................... 75
					Wiring Diagram 31 - Caterpillar BrakeSaver Connection Diagram............................................... 75
				16.5.2 OEM Installed Auxiliary Brake............................................................................ 76
					Wiring Diagram 32 - OEM Installed Auxiliary Brake Connection Diagram........................................ 76
				16.5.3 ABS Auxiliary Brake Specification........................................................................ 76
					Wiring Diagram 33 - ABS Connection for Engine Retarder or Auxiliary Brake without SAE J1922 or J1........... 76
	17.0 Cooling Fan............................................................................................................ 77
		17.0.1 Output #5 Electrical Specifications.............................................................................. 77
			Wiring Diagram 34 - On-Off Cooling Fan Circuit...................................................................... 77
			Wiring Diagram 35 - Three Speed Cooling Fan Circuit................................................................. 77
		17.1 Cooling Fan Output Operation with Fan Control Type Programmed to On-Off............................................ 78
			OEM provided and installed components required:..................................................................... 78
				1) Solenoid or Solenoid and Relay............................................................................... 78
			Customer Parameter programming required:............................................................................ 78
				1) Cooling Fan Type programmed to On-Off Fan.................................................................... 78
		The ECM will turn the cooling fan ON under any of the following conditions if engine rpm is less ....................... 78
		Conditions to turn Fan ON for C-15 and C-16............................................................................. 78
		Conditions to turn Fan ON for C-10 and C-12............................................................................. 78
		Engine Not Running...................................................................................................... 78
		Engine Not Running...................................................................................................... 78
		During Engine Cranking.................................................................................................. 78
		During Engine Cranking.................................................................................................. 78
		Coolant Sensor Temperature > 216°F (102°C).............................................................................. 78
		Coolant Sensor Temperature > 205°F (96°C)............................................................................... 78
		Active Coolant Temperature Sensor Diagnostic............................................................................ 78
		Active Coolant Temperature Sensor Diagnostic............................................................................ 78
		Intake Manifold Air Temperature > 189°F (87°C).......................................................................... 78
		Intake Manifold Air Temperature > 189°F (87°C).......................................................................... 78
		Intake Manifold Air Temperature > 162°F (72°C) with Boost Pressure > 10 psi (70 kPa).................................... 78
		Intake Manifold Air Temperature > 162°F (72°C) with Boost Pressure > 10 psi (70 kPa).................................... 78
		*Engine Retarder ON in high mode > 2 seconds, when Fan With Engine Retarder in High Mode is progr....................... 78
		*Engine Retarder ON in high mode > 2 seconds, when Fan With Engine Retarder in High Mode is progr....................... 78
		*A/C High Pressure Switch Input is Open or ECM is Counting.............................................................. 78
		*A/C High Pressure Switch Input is Open or ECM is Counting.............................................................. 78
		*PTO On/Off Switch in ON position, when PTO Activates Cooling Fan parameter is programmed to Cont....................... 78
		*PTO On/Off Switch in ON position, when PTO Activates Cooling Fan parameter is programmed to Cont....................... 78
		*Manual Fan Override Switch is ON, when the Fan Override Switch parameter is programmed to a sele....................... 78
		*Manual Fan Override Switch is ON, when the Fan Override Switch parameter is programmed to a sele....................... 78
		*These items are dependent upon programming of Customer Parameters...................................................... 78
		NOTE: The ECM will turn the cooling fan OFF for 10 seconds during an engine shutdown.................................... 78
		The fan will remain on for a minimum of 30 seconds following ECM initiated activation except foll....................... 78
		Conditions to turn Fan OFF for C-15 and C-16............................................................................ 79
		Conditions to turn Fan OFF for C-10 and C-12............................................................................ 79
		Coolant Sensor Temperature < 208°F (98°C)............................................................................... 79
		Coolant Sensor Temperature < 198°F (92°C)............................................................................... 79
		The fan has been ON for at least 30 seconds............................................................................. 79
		The fan has been ON for at least 30 seconds............................................................................. 79
		Intake Manifold Air Temperature < 151°F (66°C).......................................................................... 79
		Intake Manifold Air Temperature < 151°F (66°C).......................................................................... 79
		Engine Retarder ON Strategy is not Active............................................................................... 79
		Engine Retarder ON Strategy is not Active............................................................................... 79
		A/C High Pressure Switch not Active..................................................................................... 79
		A/C High Pressure Switch not Active..................................................................................... 79
		PTO On/Off Switch in OFF position....................................................................................... 79
		PTO On/Off Switch in OFF position....................................................................................... 79
		Manual Fan Override Switch in OFF position.............................................................................. 79
		Manual Fan Override Switch in OFF position.............................................................................. 79
		Key Switch turned OFF with Engine Speed Present......................................................................... 79
		Key Switch turned OFF with Engine Speed Present......................................................................... 79
		NOTE: The ECM will turn the cooling fan OFF for 10 seconds during an engine shutdown.................................... 79
			17.2 Cooling Fan Output Operation with Fan Control Type Programmed to Three Speed Fan............................... 79
				OEM provided and installed components required:................................................................. 79
					1) Two solenoids or two relays and two solenoids............................................................ 79
				Customer Parameter programming required:........................................................................ 79
					1) Cooling Fan Type programmed to Three Speed Fan........................................................... 79
					17.2.1 Direct Mode Operation (Fan ON full speed) will occur under any of the following conditions........... 80
		Direct Mode Operation for C-15 and C-16................................................................................. 80
		Direct Mode Operation for C-10 and C-12................................................................................. 80
		Engine Not Running...................................................................................................... 80
		Engine Not Running...................................................................................................... 80
		During Engine Cranking.................................................................................................. 80
		During Engine Cranking.................................................................................................. 80
		Coolant Sensor Temperature increasing > 217°F (103°C)................................................................... 80
		NOTE: If the cooling fan is operating in Direct Mode the fan will continue to operate in Direct M....................... 80
		Coolant Sensor Temperature increasing > 203°F (95°C). NOTE: If the cooling fan is operating in Di....................... 80
		Active Coolant Temperature Sensor Diagnostic............................................................................ 80
		Active Coolant Temperature Sensor Diagnostic............................................................................ 80
		Intake Manifold Air Temperature increasing > 178°F (81°C)............................................................... 80
		NOTE: If the cooling fan is operating in Direct Mode the fan will continue to operate in Direct M....................... 80
		Intake Manifold Air Temperature increasing > 178°F (81°C)............................................................... 80
		NOTE: If the cooling fan is operating in Direct Mode the fan will continue to operate in Direct M....................... 80
		Intake Manifold Air Temperature increasing > 149°F (65°C) if Boost Pressure > 70 kPa (10 psi). NO....................... 80
		Intake Manifold Air Temperature increasing > 149°F (65°C) if Boost Pressure > 70 kPa (10 psi)........................... 80
		NOTE: If the cooling fan is operating in Direct Mode the fan will continue to operate in Direct M....................... 80
		*Engine Retarder ON in high mode > 3 seconds, when Fan With Engine Retarder in High Mode is progr....................... 80
		*Engine Retarder ON in high mode > 3 seconds, when Fan With Engine Retarder in High Mode is progr....................... 80
		*PTO On/Off Switch in ON position, when PTO Activates Cooling Fan parameter is programmed to Cont....................... 80
		*PTO On/Off Switch in ON position, when PTO Activates Cooling Fan parameter is programmed to Cont....................... 80
		*Manual Fan Override Switch is ON, when the Fan Override Switch parameter is programmed to a sele....................... 80
		*Manual Fan Override Switch is ON, when the Fan Override Switch parameter is programmed to a sele....................... 80
			17.2.2 Slip Mode Operation will occur under the following conditions:............................................... 81
		Slip Mode Operation for C-15 and C-16................................................................................... 81
		Slip Mode Operation for C-10 and C-12................................................................................... 81
		Coolant Sensor Temperature increasing > 194°F (90°C).................................................................... 81
		NOTE: If the cooling fan is operating in Slip Mode the fan will continue to operate in Slip Mode ....................... 81
		Coolant Sensor Temperature increasing > 194°F (90°C). NOTE: If the cooling fan is operating in Sl....................... 81
		Intake Air Sensor Temperature increasing > 127°F (53°C)................................................................. 81
		NOTE: If the cooling fan is operating in Slip Mode the fan will continue to operate in Slip Mode ....................... 81
		Intake Air Sensor Temperature increasing > 127°F (53°C). NOTE: If the cooling fan is operating in....................... 81
		*A/C High Pressure Switch Input is Open or ECM is Counting.............................................................. 81
		*A/C High Pressure Switch Input is Open or ECM is Counting.............................................................. 81
			17.2.3 Brake Mode Operation (Fan OFF) will occur if engine rpm exceeds 2300 rpm or when all of th................... 81
		Brake Mode Operation for C-15 and C-16.................................................................................. 81
		Brake Mode Operation for C-10 and C-12.................................................................................. 81
		Coolant Sensor Temperature < 196°F (91°C). NOTE: If the cooling fan is operating in Slip Mode the....................... 81
		Coolant Sensor Temperature < 196°F (91°C). NOTE: If the cooling fan is operating in Slip Mode the....................... 81
		The fan has been ON for at least 20 seconds............................................................................. 81
		The fan has been ON for at least 20 seconds............................................................................. 81
		Intake Manifold Air Temperature < 129°F (54°C).......................................................................... 81
		NOTE: If the cooling fan is operating in Slip Mode the fan will not transition to Brake Mode unti....................... 81
		Intake Manifold Air Temperature < 129°F (54°C).......................................................................... 81
		NOTE: If the cooling fan is operating in Slip Mode the fan will not transition to Brake Mode unti....................... 81
		Engine Retarder ON Strategy is not Active............................................................................... 81
		Engine Retarder ON Strategy is not Active............................................................................... 81
		A/C High Pressure Switch not Active..................................................................................... 81
		A/C High Pressure Switch not Active..................................................................................... 81
		PTO On/Off Switch in OFF Position....................................................................................... 81
		PTO On/Off Switch in OFF Position....................................................................................... 81
		Manual Fan Override Switch in OFF position.............................................................................. 81
		Manual Fan Override Switch in OFF position.............................................................................. 81
			17.3 Air Conditioning High Pressure Switch.......................................................................... 81
				Figure 33 - A/C High Pressure Switch Operation.................................................................. 82
				OEM provided and installed components required:................................................................. 82
					1) Normally closed high pressure A/C switch................................................................. 82
					2) Cooling fan connection to Output #5, and Output #4 (if Fan Control Type is programmed to On-Of........... 82
				Customer Parameter programming required:........................................................................ 82
					1) Fan Control Type programmed to On-Off or Three Speed Fan................................................. 82
					2) A/C Pressure Switch Fan-On Time programmed in the 1 - 600 second range (0 = disabled).................... 82
					17.3.1 A/C High Pressure Switch Operation................................................................... 82
			17.4 Input #11 Connection........................................................................................... 83
				Wiring Diagram 36 - Cooling Fan and A/C High Pressure Switch Circuit for On-Off Fan Type........................ 83
				Wiring Diagram 37 - Cooling Fan and A/C High Pressure Switch Circuit for Three Speed Fan Type................... 83
				Wiring Diagram 38 - Manual Fan Override Switch.................................................................. 83
	18.0 Transmissions.......................................................................................................... 84
		Transmission Style Parameter Switch Input Table......................................................................... 84
			Transmission Style Parameter Setting................................................................................ 84
			Service Brake #1.................................................................................................... 84
			Service Brake #2.................................................................................................... 84
			Clutch.............................................................................................................. 84
			Transmission Neutral................................................................................................ 84
			ECM Connection...................................................................................................... 84
			Manual.............................................................................................................. 84
			Automatic Option 1.................................................................................................. 84
			Automatic Option 2.................................................................................................. 84
			Automatic Option 3.................................................................................................. 84
			Automatic Option 4.................................................................................................. 84
			Eaton Top 2......................................................................................................... 84
		Transmission Style Options Table........................................................................................ 84
			Transmission Installed.............................................................................................. 84
			Acceptable Transmission Style Programming Options................................................................... 84
			Data Link........................................................................................................... 84
			Used................................................................................................................ 84
			Allison WTEC*....................................................................................................... 84
			Allison ATEC*....................................................................................................... 84
			Eaton Top 2......................................................................................................... 84
			Manual.............................................................................................................. 84
			Eaton Autoshift..................................................................................................... 84
			Eaton Lightning..................................................................................................... 84
			Meritor ESS......................................................................................................... 84
			Meritor SureShift................................................................................................... 84
				18.0.1 Spicer Automate-2 10 Speed Electronically Automated Transmission......................................... 84
				18.1 Allison ATEC Series........................................................................................ 85
					OEM provided and installed components required:............................................................. 85
						1) SAE J1587 or J1939 Data link connection to the Allison transmission control.......................... 85
						2) Connection to ECM Service Brake #2 and Neutral Switch Input as per “Transmission Style Parame....... 85
				18.2 Allison WTEC Series........................................................................................ 85
					OEM provided and installed components required:............................................................. 85
						1) SAE J1587 or J1939 Data link connection to the Allison transmission control.......................... 85
						2) Connection to ECM Service Brake #2 and Neutral Switch Input as per “Transmission Style Parame....... 85
					Customer Parameter programming required:.................................................................... 85
						1) Transmission Style programmed to match components connected to ECM Service Brake #2 and Neutra....... 85
				18.3 Allison AT/MT/HT Series.................................................................................... 85
					OEM provided and installed components required:............................................................. 85
						1) SAE J1587 Data link connection to the Interface Kit.................................................. 85
						2) Connection to ECM Service Brake #2 and Neutral Switch Input as per “Transmission Style Parame....... 85
					Customer Parameter programming required:.................................................................... 85
						1) Transmission Style programmed to match components connected to ECM Service Brake #2 and Neutra....... 85
				18.4 Eaton CEEMAT............................................................................................... 85
				18.5 Eaton Autoshift............................................................................................ 85
					OEM provided and installed components required:............................................................. 85
						1) SAE J1939 Data link connection to the Eaton transmission control..................................... 85
						2) Clutch Switch........................................................................................ 85
					Customer Parameter programming required:.................................................................... 85
						1) Powertrain Data Link parameter programmed to J1939, or J1922 & J1939 (only if SAE J1939 and SA....... 85
						2) Transmission Style programmed to Manual.............................................................. 85
				18.6 Eaton Top 2 Transmissions.................................................................................. 86
					OEM provided and installed components required:............................................................. 86
						1) Connection to ECM J1/P1 terminal-20 to a Shift Solenoid and to J1/P1 terminal-19 to a Lockout ....... 86
					Customer Parameter programming required:.................................................................... 86
						1) Transmission Style parameter programmed to Eaton Top2............................................... 86
						2) Top Gear Ratio....................................................................................... 86
						3) Top Gear Minus One Ratio............................................................................. 86
						4) Top Gear Minus Two Ratio............................................................................. 86
						18.6.1 Output #6 and Output #7 Electrical Specifications................................................ 86
						18.6.2 Lockout Solenoid Operation....................................................................... 86
						18.6.3 Shift Solenoid Operation......................................................................... 86
						18.6.4 Eaton Top 2 Installation Requirements............................................................ 87
							Wiring Diagram 39 - Eaton Top 2 Circuit Diagram..................................................... 87
				18.7 Meritor Engine Syncro Shift (ESS) Transmissions............................................................ 87
					OEM provided and installed components required:............................................................. 87
						1) SAE J1939 Data link connection to the Eaton transmission control..................................... 87
						2) Clutch Switch........................................................................................ 87
					Customer Parameter programming required:.................................................................... 87
						1) Powertrain Data Link parameter programmed to J1939, or J1922 & J1939 (only if SAE J1939 and SA....... 87
						2) Transmission Style programmed to Manual.............................................................. 87
				18.8 Meritor SureShift Transmissions............................................................................ 87
					OEM provided and installed components required:............................................................. 87
						1) SAE J1939 Data link connection to the Eaton transmission control..................................... 87
						2) Clutch Switch........................................................................................ 87
					Customer Parameter programming required:.................................................................... 87
						1) Powertrain Data Link parameter programmed to J1939, or J1922 & J1939 (only if SAE J1939 and SA....... 87
						2) Transmission Style programmed to Manual.............................................................. 87
	19.0 ABS and Traction Control............................................................................................... 88
	20.0 Data Links............................................................................................................. 88
		20.1 SAE J1587/J1708 Data Link.......................................................................................... 88
			Wiring Diagram 40 - J1587 Data Link Circuit with 6-Terminal Diagnostic Connector.................................... 88
			Wiring Diagram 41 - J1587 Data Link Circuit with 9-Terminal J1939 Diagnostic Connector.............................. 88
		20.2 Service Tools and Diagnostics...................................................................................... 89
			Caterpillar is also compatible with the MPSI Pro-Link service tool (requires Caterpillar cartridg................... 89
			OEM provided and installed components required:..................................................................... 90
				1) Data link connector, following The Maintenance Council RP1202............................................... 90
				2) Check Engine Lamp............................................................................................ 90
			Customer Parameter programming required:............................................................................ 90
				1) Availability of some diagnostic codes is influenced by parameter programming, such as Engine M............... 90
		20.3 ECM Software Changes............................................................................................... 90
		20.4 Information Available Via SAE J1587/J1708 Using SAE J1587 Escape Parameter......................................... 90
		20.5 Engine Totals...................................................................................................... 90
		20.6 Trip Data.......................................................................................................... 90
			20.6.1 Fleet Trip Segment........................................................................................... 91
			20.6.2 Fleet Trip Histograms........................................................................................ 91
			20.6.3 Fleet Segment Custom Data.................................................................................... 91
			20.6.4 Driver Trip Segment Data..................................................................................... 92
		20.7 Customer Parameter Cross Check..................................................................................... 92
		20.8 ECM Wireless Communication Enable.................................................................................. 92
		20.9 Economy Model...................................................................................................... 92
			20.9.1 Driver Reward................................................................................................ 92
		20.10 Maintenance Indicator Data........................................................................................ 92
			20.10.1 PM1 Maintenance............................................................................................. 92
		20.11 Engine Snapshot Recorder.......................................................................................... 93
			20.11.1 Engine Snapshot Recorder Records............................................................................ 93
			20.11.2 Data Stored In Engine Snapshot Recorder Frames.............................................................. 93
		20.12 Quick Stop Recorder............................................................................................... 93
			20.12.1 Engine Snapshot Recorder Records............................................................................ 93
			20.12.2 Data Stored In Quick Stop Recorder Frames................................................................... 93
		20.13 SAE J1587 Data Link Broadcast Parameters.......................................................................... 94
		(optional).............................................................................................................. 94
		(Inferred).............................................................................................................. 94
		(not all ratings)....................................................................................................... 95
		(Sent as multi- packet message)......................................................................................... 96
			20.14 Bit Code Definitions.......................................................................................... 97
	21.0 SAE J1922/J1708 Data Link.............................................................................................. 98
		OEM provided and installed components required:......................................................................... 98
			1) Data link connection to traction control or transmission control................................................. 98
		Customer Parameter programming required:................................................................................ 98
			1) Powertrain Data Link parameter programmed to J1922, or J1922 & J1939............................................. 98
		21.1 SAE J1922 Data Link Broadcast Parameters........................................................................... 98
		0....................................................................................................................... 98
		1....................................................................................................................... 98
		2....................................................................................................................... 98
		3....................................................................................................................... 98
		4....................................................................................................................... 98
		5....................................................................................................................... 98
		6....................................................................................................................... 98
			21.2 SAE J1922 Status Definitions................................................................................... 99
		On Request.............................................................................................................. 99
		0....................................................................................................................... 99
		1, 2.................................................................................................................... 99
		3....................................................................................................................... 99
		4, 5.................................................................................................................... 99
		6....................................................................................................................... 99
		7, 8.................................................................................................................... 99
		9....................................................................................................................... 99
		10, 11.................................................................................................................. 99
		12...................................................................................................................... 99
		13, 14.................................................................................................................. 99
		15...................................................................................................................... 99
		16, 17.................................................................................................................. 99
		18...................................................................................................................... 99
		19, 20.................................................................................................................. 99
		21...................................................................................................................... 99
		22...................................................................................................................... 99
			21.3 SAE J1922 Override Modes:......................................................................................100
				21.3.1 ABS/Traction Control:....................................................................................100
				21.3.2 Transmission Control:....................................................................................100
				21.3.3 SAE J1922 Application Notes..............................................................................100
					1) Default to normal engine operation if no message received from other Control Modules every 0.4...........100
					2) Accept torque limit commands from -127 to 127, but any negative torque is the same as zero...............100
					3) Require other Control Modules to respond to an Engine Control Initialization Request Message. ...........100
					4) The engine will not drop below programmed low idle engine rpm. If torque limit commands limit ...........100
					5) Engine Retarder can be disabled in all modes.............................................................100
					6) Engine Control will respond to Traction Control and Transmission Control Initialization Reques...........100
					7) Transmission Control Modes override ABS/Traction Control Modes...........................................100
					8) Engine Speed Limit and Engine Speed Override Values outside Low to High Idle range are accepte...........100
					9) During Speed Override Mode, engine power is limited to low horsepower map (approximately 160 h...........100
	22.0 SAE J1939 Data Link....................................................................................................100
		Wiring Diagram 42 - J1939 Data Link Circuit.............................................................................100
		OEM provided and installed components required:.........................................................................100
			1) Data link connection to power train components...................................................................100
		Customer Parameter programming required:................................................................................100
			1) Powertrain Data Link parameter programmed to J1939, or J1922 & J1939.............................................100
	23.0 SAE J1939 Data Link Supported Parameters...............................................................................101
		23.1 SAE J1939 Broadcast Messages (Continued)...........................................................................101
		1.......................................................................................................................101
		2.......................................................................................................................101
		3-8.....................................................................................................................101
		1.......................................................................................................................101
		2.......................................................................................................................101
		3.......................................................................................................................101
		4-8.....................................................................................................................101
		2.......................................................................................................................102
		3.......................................................................................................................102
		4 & 5...................................................................................................................102
		6-8.....................................................................................................................102
		1.......................................................................................................................102
		2 & 3...................................................................................................................102
		4.......................................................................................................................102
		5-8.....................................................................................................................102
		1 & 2...................................................................................................................103
		3.......................................................................................................................103
		4 & 5...................................................................................................................103
		6.......................................................................................................................103
		7 & 8...................................................................................................................103
		9.......................................................................................................................103
		10 & 11.................................................................................................................103
		12......................................................................................................................103
		13 & 14.................................................................................................................103
		15......................................................................................................................103
		16 & 17.................................................................................................................103
		18 & 19.................................................................................................................103
		20 & 21.................................................................................................................103
		22 & 23.................................................................................................................103
		24......................................................................................................................103
		25......................................................................................................................103
		26......................................................................................................................103
		27......................................................................................................................103
		28......................................................................................................................103
		A.......................................................................................................................104
		B.......................................................................................................................104
		C.......................................................................................................................104
		D.......................................................................................................................104
		1.......................................................................................................................104
		2.......................................................................................................................104
		3.......................................................................................................................104
		4-8.....................................................................................................................104
		1.......................................................................................................................104
		2.......................................................................................................................104
		3 & 4...................................................................................................................104
		5 & 6...................................................................................................................104
		7.......................................................................................................................104
		8.......................................................................................................................104
		1.......................................................................................................................105
		2.......................................................................................................................105
		3.......................................................................................................................105
		4.......................................................................................................................105
		5 & 6...................................................................................................................105
		7.......................................................................................................................105
		8.......................................................................................................................105
		1.......................................................................................................................106
		2 & 3...................................................................................................................106
		4.......................................................................................................................106
		5.......................................................................................................................106
		6.......................................................................................................................106
		7.......................................................................................................................106
		8.......................................................................................................................106
		1, 2....................................................................................................................107
		3, 4....................................................................................................................107
		5, 6....................................................................................................................107
		7, 8....................................................................................................................107
		1.......................................................................................................................107
		2.......................................................................................................................107
		3.......................................................................................................................107
		4.......................................................................................................................107
		5.......................................................................................................................107
		6, 7....................................................................................................................107
		8.......................................................................................................................107
			23.2 SAE J1939 Received Messages (Continued)........................................................................108
		2, 3....................................................................................................................108
		4.......................................................................................................................108
		5-8.....................................................................................................................108
		1.......................................................................................................................109
		2.......................................................................................................................109
		3.......................................................................................................................109
		4.......................................................................................................................109
		5.......................................................................................................................109
		6-8.....................................................................................................................109
		1.......................................................................................................................110
		2, 3....................................................................................................................110
		4.......................................................................................................................110
		5.......................................................................................................................110
		6 & 7...................................................................................................................110
		8.......................................................................................................................110
			23.2.1 Torque/Speed Control #1 from Transmission Control to Engine..................................................111
				1) Default to normal engine operation if no message received every 90 milliseconds..............................111
				2) Accept torque limit commands from -127 to 127, but any negative torque commands is the same as...............111
				3) The engine will not drop below programmed low idle engine rpm. If torque limit commands limit ...............111
				4) Engine speed limit and engine speed override values outside the low idle to top engine limit r...............111
				5) During speed override mode, engine power is limited to about 120 horsepower..................................111
				6) If an engine speed request is higher than driver requested for five seconds, then ignore comma...............111
			23.2.2 Torque/Speed Control #1 from Transmission Control to Retarder................................................111
				1) Default to normal retarder operation if no message received every 200 milliseconds...........................111
				2) Engine must not be firing injectors or command will be ignored. An example would be that trans...............111
				3) Transmission control must be in an override mode of engine control or engine retarder will not...............111
				4) The torque request must be between -100% and -20% to get any engine retarder effect..........................111
			23.2.3 Electronic Transmission Controller #1: ETC1..................................................................111
	24.0 Customer Specified Parameters..........................................................................................112
		Customer Parameter Lockout..............................................................................................112
		Rating Number...........................................................................................................113
		Alternatives............................................................................................................113
		Default.................................................................................................................113
		VEPS PID................................................................................................................113
		Power Family Dependent..................................................................................................113
		Highest Setting Available within Power Family...........................................................................113
		56......................................................................................................................113
			Multi-Torque Ratio..................................................................................................113
		Engine Rating Type......................................................................................................113
		Alternatives............................................................................................................113
		Default.................................................................................................................113
		VEPS PID................................................................................................................113
		Standard Ratings........................................................................................................113
		Unavailable.............................................................................................................113
		Unavailable.............................................................................................................113
		FCB1....................................................................................................................113
		Multi-Torque Ratings....................................................................................................113
		MT-2, MT-1..............................................................................................................113
		MT-4....................................................................................................................113
			Vehicle ID..........................................................................................................113
		Alternatives............................................................................................................113
		Default.................................................................................................................113
		VEPS PID................................................................................................................113
		17 Digits, Available characters are Service Tool Dependent..............................................................113
		all zero’s..............................................................................................................113
		60......................................................................................................................113
			ECM Wireless Communication Enable...................................................................................113
		Alternative.............................................................................................................113
		Default.................................................................................................................113
		VEPS PID................................................................................................................113
		Yes.....................................................................................................................113
		No......................................................................................................................113
		FC43....................................................................................................................113
			Vehicle Speed Calibration...........................................................................................114
		Minimum.................................................................................................................114
		Maximum.................................................................................................................114
		Default.................................................................................................................114
		VEPS PID................................................................................................................114
		2485 ppkm...............................................................................................................114
		(4000 ppm)..............................................................................................................114
		93226 ppkm..............................................................................................................114
		(150000 ppm)............................................................................................................114
		8696 ppkm...............................................................................................................114
		(14000 ppm).............................................................................................................114
		FC5F....................................................................................................................114
			Vehicle Speed Limit (VSL)...........................................................................................114
		Minimum.................................................................................................................114
		Maximum.................................................................................................................114
		Default.................................................................................................................114
		VEPS PID................................................................................................................114
		48 km/h.................................................................................................................114
		(30 MPH)................................................................................................................114
		204 km/h................................................................................................................114
		(127 MPH)...............................................................................................................114
		204 km/h................................................................................................................114
		(127 MPH)...............................................................................................................114
		61......................................................................................................................114
			VSL Protection......................................................................................................114
		Minimum.................................................................................................................114
		Maximum.................................................................................................................114
		Default.................................................................................................................114
		VEPS PID................................................................................................................114
		1300 rpm................................................................................................................114
		TEL rpm.................................................................................................................114
		TEL rpm.................................................................................................................114
		66......................................................................................................................114
			Tachometer Calibration..............................................................................................114
		Minimum.................................................................................................................114
		Maximum.................................................................................................................114
		Default.................................................................................................................114
		VEPS PID................................................................................................................114
		12.0 PPR................................................................................................................114
		500.0 PPR...............................................................................................................114
		113.0 PPR...............................................................................................................114
		C7......................................................................................................................114
			Soft Vehicle Speed Limit............................................................................................115
		Alternative.............................................................................................................115
		Default.................................................................................................................115
		VEPS PID................................................................................................................115
		Yes.....................................................................................................................115
		No......................................................................................................................115
		C2......................................................................................................................115
			Low Speed Range Axle Ratio..........................................................................................115
		Minimum.................................................................................................................115
		Maximum.................................................................................................................115
		Default.................................................................................................................115
		VEPS PID................................................................................................................115
		1.00....................................................................................................................115
		19.99...................................................................................................................115
		1.00....................................................................................................................115
		FC5E....................................................................................................................115
			High Speed Range Axle Ratio.........................................................................................115
		Minimum.................................................................................................................115
		Maximum.................................................................................................................115
		Default.................................................................................................................115
		VEPS PID................................................................................................................115
		1.00....................................................................................................................115
		9.99....................................................................................................................115
		1.00....................................................................................................................115
		FC5D....................................................................................................................115
			Low Cruise Control Speed Set Limit..................................................................................115
		Minimum.................................................................................................................115
		Maximum.................................................................................................................115
		Default.................................................................................................................115
		VEPS PID................................................................................................................115
		24 km/h.................................................................................................................115
		(15 MPH)................................................................................................................115
		204 km/h................................................................................................................115
		(127 MPH)...............................................................................................................115
		204 km/h................................................................................................................115
		(127 MPH)...............................................................................................................115
		63......................................................................................................................115
		Minimum.................................................................................................................116
		Maximum.................................................................................................................116
		Default.................................................................................................................116
		VEPS PID................................................................................................................116
		48 km/h.................................................................................................................116
		(30 MPH)................................................................................................................116
		204 km/h................................................................................................................116
		(127 MPH)...............................................................................................................116
		204 km/h................................................................................................................116
		(127 MPH)...............................................................................................................116
		62......................................................................................................................116
			Engine Retarder Mode................................................................................................116
				Figure 34 - Coast and Latch Engine Retarder Mode................................................................116
		Alternative.............................................................................................................116
		Default.................................................................................................................116
		VEPS PID................................................................................................................116
		Coast, Latch............................................................................................................116
		Manual..................................................................................................................116
		A1......................................................................................................................116
			Engine Retarder Minimum VSL Type....................................................................................117
				Figure 35 - Limit Type Engine Retarder Operation................................................................117
		Alternative.............................................................................................................117
		Default.................................................................................................................117
		VEPS PID................................................................................................................117
		Soft Limit..............................................................................................................117
		Hard Limit..............................................................................................................117
		FC3C....................................................................................................................117
			Engine Retarder Minimum Vehicle Speed...............................................................................117
		Minimum.................................................................................................................117
		Maximum.................................................................................................................117
		Default.................................................................................................................117
		VEPS PID................................................................................................................117
		0 km/h..................................................................................................................117
		(0 MPH).................................................................................................................117
		204 km/h................................................................................................................117
		(127 MPH)...............................................................................................................117
		0 km/h..................................................................................................................117
		(0 MPH).................................................................................................................117
		FC16....................................................................................................................117
			Auto Retarder in Cruise.............................................................................................118
		If SoftCruise Control is programmed to YES, the retarder will not come on until the vehicle speed.......................118
		Minimum.................................................................................................................118
		Maximum.................................................................................................................118
		Default.................................................................................................................118
		VEPS PID................................................................................................................118
		0 km/h..................................................................................................................118
		(0 MPH).................................................................................................................118
		16 km/h.................................................................................................................118
		(10 MPH)................................................................................................................118
		0 km/h..................................................................................................................118
		(0 MPH).................................................................................................................118
		FC00....................................................................................................................118
			Auto Retarder in Cruise Increment...................................................................................118
		Minimum.................................................................................................................118
		Maximum.................................................................................................................118
		Default.................................................................................................................118
		VEPS PID................................................................................................................118
		0 km/h..................................................................................................................118
		(0 MPH).................................................................................................................118
		8 km/h..................................................................................................................118
		(5 MPH).................................................................................................................118
		3 km/h..................................................................................................................118
		(2 MPH).................................................................................................................118
		FC1B....................................................................................................................118
			Cruise/Idle/PTO Switch Configuration................................................................................118
		Alternative.............................................................................................................118
		Default.................................................................................................................118
		VEPS PID................................................................................................................118
		Set/Decel - Res/Accel...................................................................................................118
		Set/Accel - Res/Decel...................................................................................................118
		3C......................................................................................................................118
			Soft Cruise Control.................................................................................................119
				Figure 36 - SoftCruise Control and Soft Vehicle Speed Limit.....................................................119
		Alternative.............................................................................................................119
		Default.................................................................................................................119
		VEPS PID................................................................................................................119
		No......................................................................................................................119
		Yes.....................................................................................................................119
		C5......................................................................................................................119
			Idle Vehicle Speed Limit............................................................................................119
		Minimum.................................................................................................................119
		Maximum.................................................................................................................119
		Default.................................................................................................................119
		VEPS PID................................................................................................................119
		2 km/h..................................................................................................................119
		(1 mph).................................................................................................................119
		24 km/h.................................................................................................................119
		(15 mph)................................................................................................................119
		2 km/h..................................................................................................................119
		(1 mph).................................................................................................................119
		64......................................................................................................................119
			Idle RPM Limit......................................................................................................119
		Minimum.................................................................................................................119
		Maximum.................................................................................................................119
		Default.................................................................................................................119
		VEPS PID................................................................................................................119
		600 rpm.................................................................................................................119
		TEL rpm.................................................................................................................119
		TEL rpm.................................................................................................................119
		65......................................................................................................................119
			Idle/PTO RPM Ramp Rate..............................................................................................120
		Minimum.................................................................................................................120
		Maximum.................................................................................................................120
		Default.................................................................................................................120
		VEPS PID................................................................................................................120
		5 rpm/sec...............................................................................................................120
		1000 rpm/sec............................................................................................................120
		50 rpm/sec..............................................................................................................120
		C4......................................................................................................................120
			Idle/PTO Bump RPM...................................................................................................120
		Minimum.................................................................................................................120
		Maximum.................................................................................................................120
		Default.................................................................................................................120
		VEPS PID................................................................................................................120
		5 rpm...................................................................................................................120
		500 rpm.................................................................................................................120
		20 rpm..................................................................................................................120
		F1......................................................................................................................120
			PTO Configuration...................................................................................................120
		Alternative.............................................................................................................120
		Default.................................................................................................................120
		VEPS PID................................................................................................................120
		Cab Switches, Remote Switches, Remote Throttle..........................................................................120
		Off.....................................................................................................................120
		F3......................................................................................................................120
			PTO Top Engine Limit................................................................................................120
		Minimum.................................................................................................................120
		Maximum.................................................................................................................120
		Default.................................................................................................................120
		VEPS PID................................................................................................................120
		600.....................................................................................................................120
		TEL rpm.................................................................................................................120
		TEL rpm.................................................................................................................120
		F0......................................................................................................................120
			PTO Engine RPM Set Speed............................................................................................121
		Minimum.................................................................................................................121
		Maximum.................................................................................................................121
		Default.................................................................................................................121
		VEPS PID................................................................................................................121
		Low Idle rpm............................................................................................................121
		PTO TEL rpm.............................................................................................................121
		0 rpm...................................................................................................................121
		F2......................................................................................................................121
			PTO Engine RPM Set Speed A..........................................................................................121
		Minimum.................................................................................................................121
		Maximum.................................................................................................................121
		Default.................................................................................................................121
		VEPS PID................................................................................................................121
		Low Idle rpm............................................................................................................121
		PTO TEL rpm.............................................................................................................121
		0 rpm...................................................................................................................121
		FC8B....................................................................................................................121
			PTO Engine RPM Set Speed B..........................................................................................122
		Minimum.................................................................................................................122
		Maximum.................................................................................................................122
		Default.................................................................................................................122
		VEPS PID................................................................................................................122
		Low Idle rpm............................................................................................................122
		PTO TEL rpm.............................................................................................................122
		0 rpm...................................................................................................................122
		FC8C....................................................................................................................122
			PTO to Set Speed....................................................................................................122
		Alternative.............................................................................................................122
		Default.................................................................................................................122
		VEPS PID................................................................................................................122
		Yes.....................................................................................................................122
		No......................................................................................................................122
		F6......................................................................................................................122
			PTO Cab Controls RPM Limit..........................................................................................122
		Alternative.............................................................................................................122
		Default.................................................................................................................122
		VEPS PID................................................................................................................122
		Low Idle, TEL, PTO TEL..................................................................................................122
		TEL.....................................................................................................................122
		F4......................................................................................................................122
			PTO Vehicle Speed Limit.............................................................................................123
		Minimum.................................................................................................................123
		Maximum.................................................................................................................123
		Default.................................................................................................................123
		VEPS PID................................................................................................................123
		2 km/h..................................................................................................................123
		(1 mph).................................................................................................................123
		204 km/h................................................................................................................123
		(127 mph)...............................................................................................................123
		2 km/h..................................................................................................................123
		(1 mph).................................................................................................................123
		FC17....................................................................................................................123
			Torque Limit........................................................................................................123
				Figure 37 - Torque Limit Operation..............................................................................123
		Minimum.................................................................................................................123
		Maximum.................................................................................................................123
		Default.................................................................................................................123
		VEPS PID................................................................................................................123
		270 N•m (200 lb-ft).....................................................................................................123
		3400 N•m................................................................................................................123
		(2500 lb-ft)............................................................................................................123
		3400 N•m................................................................................................................123
		(2500 lb-ft)............................................................................................................123
		F7......................................................................................................................123
			PTO Shutdown Time...................................................................................................123
		Minimum.................................................................................................................123
		Maximum.................................................................................................................123
		Default.................................................................................................................123
		VEPS PID................................................................................................................123
		3 minutes...............................................................................................................123
		1440 minutes............................................................................................................123
		0 minutes...............................................................................................................123
		FC14....................................................................................................................123
			PTO Shutdown Timer Maximum RPM......................................................................................124
				Figure 38 - PTO Shutdown Timer Maximum RPM Graph................................................................124
		Minimum.................................................................................................................124
		Maximum.................................................................................................................124
		Default.................................................................................................................124
		VEPS PID................................................................................................................124
		600 rpm.................................................................................................................124
		2120 rpm................................................................................................................124
		2120 rpm................................................................................................................124
		FCB0....................................................................................................................124
			PTO Activates Cooling Fan...........................................................................................124
		Alternatives............................................................................................................124
		Default.................................................................................................................124
		VEPS PID................................................................................................................124
		Continuous..............................................................................................................124
		Normal..................................................................................................................124
		F5......................................................................................................................124
			Lower Gears Engine RPM Limit........................................................................................124
		Minimum.................................................................................................................124
		Maximum.................................................................................................................124
		Default.................................................................................................................124
		VEPS PID................................................................................................................124
		1100 rpm................................................................................................................124
		TEL rpm.................................................................................................................124
		TEL rpm.................................................................................................................124
		6C......................................................................................................................124
			Lower Gears Turn Off Speed..........................................................................................125
		Minimum.................................................................................................................125
		Maximum.................................................................................................................125
		Default.................................................................................................................125
		VEPS PID................................................................................................................125
		5 km/h..................................................................................................................125
		(3 mph).................................................................................................................125
		48 km/h.................................................................................................................125
		(30 mph)................................................................................................................125
		5 km/h..................................................................................................................125
		(3 mph).................................................................................................................125
		69......................................................................................................................125
			Intermediate Gears Engine RPM Limit.................................................................................125
		Minimum.................................................................................................................125
		Maximum.................................................................................................................125
		Default.................................................................................................................125
		VEPS PID................................................................................................................125
		1100 rpm................................................................................................................125
		TEL rpm.................................................................................................................125
		TEL rpm.................................................................................................................125
		6D......................................................................................................................125
			Intermediate Gears Turn Off Speed...................................................................................125
		Minimum.................................................................................................................125
		Maximum.................................................................................................................125
		Default.................................................................................................................125
		VEPS PID................................................................................................................125
		8 km/h..................................................................................................................125
		(5 mph).................................................................................................................125
		80 km/h.................................................................................................................125
		(50 mph)................................................................................................................125
		8 km/h..................................................................................................................125
		(5 mph).................................................................................................................125
		6A......................................................................................................................125
			Gear Down Protection RPM Limit......................................................................................125
		Minimum.................................................................................................................125
		Maximum.................................................................................................................125
		Default.................................................................................................................125
		VEPS PID................................................................................................................125
		1300 rpm................................................................................................................125
		TEL rpm.................................................................................................................125
		TEL rpm.................................................................................................................125
		6E......................................................................................................................125
			Gear Down Protection Turn On Speed..................................................................................125
		Minimum.................................................................................................................125
		Maximum.................................................................................................................125
		Default.................................................................................................................125
		VEPS PID................................................................................................................125
		48 km/h.................................................................................................................125
		(30 mph)................................................................................................................125
		204 km/h................................................................................................................125
		(127 mph)...............................................................................................................125
		204 km/h................................................................................................................125
		(127 mph)...............................................................................................................125
		6B......................................................................................................................125
			Top Engine Limit (TEL)..............................................................................................126
		Minimum.................................................................................................................126
		Maximum.................................................................................................................126
		Default.................................................................................................................126
		VEPS PID................................................................................................................126
		2120 rpm................................................................................................................126
		2120 rpm................................................................................................................126
		2120*...................................................................................................................126
		67......................................................................................................................126
			Top Engine Limit with Droop.........................................................................................126
		Maximum.................................................................................................................126
		Default.................................................................................................................126
		VEPS PID................................................................................................................126
		No......................................................................................................................126
		No......................................................................................................................126
		C1......................................................................................................................126
			Low Idle Engine RPM.................................................................................................126
		Minimum.................................................................................................................126
		Maximum.................................................................................................................126
		Default.................................................................................................................126
		VEPS PID................................................................................................................126
		600 rpm.................................................................................................................126
		750 rpm.................................................................................................................126
		600 rpm.................................................................................................................126
		6F......................................................................................................................126
		Alternative.............................................................................................................126
		Default.................................................................................................................126
		VEPS PID................................................................................................................126
		Automatic Option 1, Automatic Option 2, Automatic Option 3, Automatic Option 4,.........................................126
		Eaton Top 2.............................................................................................................126
		Manual..................................................................................................................126
		7B......................................................................................................................126
			Eaton Top 2 Override with Cruise Switch.............................................................................127
		Alternative.............................................................................................................127
		Default.................................................................................................................127
		VEPS PID................................................................................................................127
		Yes.....................................................................................................................127
		No......................................................................................................................127
		FC89....................................................................................................................127
			Top Gear Ratio......................................................................................................127
		Minimum.................................................................................................................127
		Maximum.................................................................................................................127
		Default.................................................................................................................127
		VEPS PID................................................................................................................127
		0.000...................................................................................................................127
		3.750...................................................................................................................127
		0.000...................................................................................................................127
		FC3D....................................................................................................................127
			Top Gear Minus One Ratio............................................................................................127
		Minimum.................................................................................................................127
		Maximum.................................................................................................................127
		Default.................................................................................................................127
		VEPS PID................................................................................................................127
		0.000...................................................................................................................127
		3.750...................................................................................................................127
		0.000...................................................................................................................127
		FC3E....................................................................................................................127
			Top Gear Minus Two Ratio............................................................................................127
		Minimum.................................................................................................................127
		Maximum.................................................................................................................127
		Default.................................................................................................................127
		VEPS PID................................................................................................................127
		0.000...................................................................................................................127
		3.750...................................................................................................................127
		0.000...................................................................................................................127
		FC3F....................................................................................................................127
		Eaton Top 2 Transmission Gear Ratios Table..............................................................................128
			Transmission Model..................................................................................................128
			Top Gear Minus Two Ratio............................................................................................128
			Top Gear Minus One Ratio............................................................................................128
			Top Gear Ratio......................................................................................................128
			RTLO-XX610B-T2......................................................................................................128
			1.352...............................................................................................................128
			1.000...............................................................................................................128
			0.741...............................................................................................................128
			RTLO-XX710B-T2......................................................................................................128
			1.825...............................................................................................................128
			1.351...............................................................................................................128
			1.000...............................................................................................................128
			RTLO-XX713A-T2......................................................................................................128
			1.000...............................................................................................................128
			0.856...............................................................................................................128
			0.730...............................................................................................................128
			RTLO-XX718B-T2......................................................................................................128
			1.000...............................................................................................................128
			0.856...............................................................................................................128
			0.730...............................................................................................................128
			NOTE: XX appearing in Transmission Model number refers to (x) 100 = Nominal Torque Capacity. For ...................128
			Transmission model designation and other transmission identification information are stamped on t...................128
				Idle Shutdown Time..............................................................................................128
			Minimum.............................................................................................................128
			Maximum.............................................................................................................128
			Default.............................................................................................................128
			VEPS PID............................................................................................................128
			3 minutes...........................................................................................................128
			1440 minutes........................................................................................................128
			0 minutes...........................................................................................................128
			FC13................................................................................................................128
				Idle Shutdown Timer Maximum RPM.................................................................................128
			Minimum.............................................................................................................128
			Maximum.............................................................................................................128
			Default.............................................................................................................128
			VEPS PID............................................................................................................128
			600 rpm.............................................................................................................128
			2120 rpm............................................................................................................128
			2120 rpm............................................................................................................128
			FCAF................................................................................................................128
				Allow Idle Shutdown Override....................................................................................128
			Alternatives........................................................................................................129
			Default.............................................................................................................129
			VEPS PID............................................................................................................129
			No, Outside Temperature Based, J1587 Outside Temperature Based......................................................129
			Yes.................................................................................................................129
			4F..................................................................................................................129
				Minimum Idle Shutdown Outside Temp..............................................................................129
			Minimum.............................................................................................................129
			Maximum.............................................................................................................129
			Default.............................................................................................................129
			VEPS PID............................................................................................................129
			-40°C...............................................................................................................129
			(-40°F).............................................................................................................129
			49°C................................................................................................................129
			(120°F).............................................................................................................129
			49°C................................................................................................................129
			(120°F).............................................................................................................129
			FC11................................................................................................................129
				Illustration 39 - Allow Idle Shutdown Override Programmed to Outside Temperature Based or J1587 T...............129
				Maximum Idle Shutdown Outside Temp..............................................................................129
			Minimum.............................................................................................................129
			Maximum.............................................................................................................129
			Default.............................................................................................................129
			VEPS PID............................................................................................................129
			-40°C...............................................................................................................129
			(-40°F).............................................................................................................129
			49°C................................................................................................................129
			(120°F).............................................................................................................129
			49°C................................................................................................................129
			(120°F).............................................................................................................129
			FC12................................................................................................................129
				A/C Switch Fan On-Time..........................................................................................130
			Minimum.............................................................................................................130
			Maximum.............................................................................................................130
			Default.............................................................................................................130
			VEPS PID............................................................................................................130
			1 seconds...........................................................................................................130
			600 seconds.........................................................................................................130
			0 seconds...........................................................................................................130
			C0..................................................................................................................130
				Fan with Engine Retarder in High Mode...........................................................................130
			Alternatives........................................................................................................130
			Default.............................................................................................................130
			VEPS PID............................................................................................................130
			No..................................................................................................................130
			Yes.................................................................................................................130
			4E..................................................................................................................130
				Engine Retarder Delay...........................................................................................130
			Minimum.............................................................................................................130
			Maximum.............................................................................................................130
			Default.............................................................................................................130
			VEPS PID............................................................................................................130
			0 seconds...........................................................................................................130
			3.0 seconds.........................................................................................................130
			0 seconds...........................................................................................................130
			FC3B................................................................................................................130
				Battery Monitor and Engine Control Voltage......................................................................130
			Minimum.............................................................................................................130
			Maximum.............................................................................................................130
			Default.............................................................................................................130
			VEPS PID............................................................................................................130
			0 volts.............................................................................................................130
			25.5 Volts..........................................................................................................130
			0 Volts.............................................................................................................130
			FC8D................................................................................................................130
				Engine Monitoring Mode..........................................................................................131
			Alternative.........................................................................................................131
			Default.............................................................................................................131
			VEPS PID............................................................................................................131
			Off, Derate, Shutdown...............................................................................................131
			Warning.............................................................................................................131
			7F..................................................................................................................131
				Engine Monitoring Lamps.........................................................................................131
			Alternative.........................................................................................................131
			Default.............................................................................................................131
			VEPS PID............................................................................................................131
			Option 1............................................................................................................131
			Warning Lamp........................................................................................................131
			FCD2................................................................................................................131
				Note: This Engine Monitoring System must be programmed to Warning, Derate or Shutdown in order fo...............131
				Coolant Level Sensor............................................................................................131
			Alternatives........................................................................................................131
			Default.............................................................................................................131
			VEPS PID............................................................................................................131
			4-Pin...............................................................................................................131
			No..................................................................................................................131
			7E..................................................................................................................131
				Maintenance Indicator Mode......................................................................................131
			If Hours is selected (Manual - Hours or Automatic - Hours), then all maintenance indications (PM1...................131
			Alternative.........................................................................................................132
			Default.............................................................................................................132
			VEPS PID............................................................................................................132
			Man - Distance, Man- Hour, Auto - Distance, Auto - Hour.............................................................132
			Off.................................................................................................................132
			C9..................................................................................................................132
				PM1 Interval (for Manual Maintenance Indicator Mode)............................................................132
			Manual - Distance...................................................................................................132
			Minimum.............................................................................................................132
			Maximum.............................................................................................................132
			Default.............................................................................................................132
			VEPS PID............................................................................................................132
			8050 km.............................................................................................................132
			(5000 miles)........................................................................................................132
			56325 km............................................................................................................132
			(35000 miles).......................................................................................................132
			24140 km............................................................................................................132
			(15000 miles).......................................................................................................132
			C8..................................................................................................................132
			CA..................................................................................................................132
			Manual - Hours......................................................................................................132
			Minimum.............................................................................................................132
			Maximum.............................................................................................................132
			Default.............................................................................................................132
			VEPS PID............................................................................................................132
			100.................................................................................................................132
			750.................................................................................................................132
			300.................................................................................................................132
			C8..................................................................................................................132
			CB..................................................................................................................132
				Engine Oil Capacity (for Automatic Maintenance Indicator Mode)..................................................132
			Minimum.............................................................................................................132
			Maximum.............................................................................................................132
			Default.............................................................................................................132
			VEPS PID............................................................................................................132
			19 liters...........................................................................................................132
			(20 quarts).........................................................................................................132
			57 liters...........................................................................................................132
			(60 quarts).........................................................................................................132
			see table below.....................................................................................................132
			C8..................................................................................................................132
			CC..................................................................................................................132
			Engine Model........................................................................................................132
			Default.............................................................................................................132
			C-10, C-12..........................................................................................................132
			34 liters...........................................................................................................132
			(36 quarts).........................................................................................................132
			C-15, C-16..........................................................................................................132
			38 liters...........................................................................................................132
			(40 quarts).........................................................................................................132
			C-15, C-16 w/Rear Sump BrakeSaver...................................................................................132
			38 liters...........................................................................................................132
			(40 quarts).........................................................................................................132
			C-15, C-16 w/Front Sump BrakeSaver..................................................................................132
			38 liters*..........................................................................................................132
			(40 quarts).........................................................................................................132
				Fuel Correction Factor..........................................................................................133
			Minimum.............................................................................................................133
			Maximum.............................................................................................................133
			Default.............................................................................................................133
			VEPS PID............................................................................................................133
			-63.5...............................................................................................................133
			+63.5...............................................................................................................133
			0...................................................................................................................133
			D5..................................................................................................................133
				Dash - Change Fuel Correction Factor............................................................................133
			Alternative.........................................................................................................133
			Default.............................................................................................................133
			VEPS PID............................................................................................................133
			Yes.................................................................................................................133
			No..................................................................................................................133
			E0..................................................................................................................133
				Dash - PM1 Reset................................................................................................133
			Alternative.........................................................................................................133
			Default.............................................................................................................133
			VEPS PID............................................................................................................133
			Yes.................................................................................................................133
			No..................................................................................................................133
			E0..................................................................................................................133
				Dash - Fleet Trip Reset.........................................................................................134
			Alternative.........................................................................................................134
			Default.............................................................................................................134
			VEPS PID............................................................................................................134
			Yes.................................................................................................................134
			No..................................................................................................................134
			E0..................................................................................................................134
				Dash - State Selection..........................................................................................134
			Alternative.........................................................................................................134
			Default.............................................................................................................134
			VEPS PID............................................................................................................134
			No..................................................................................................................134
			Yes.................................................................................................................134
			E0..................................................................................................................134
				Theft Deterrent System Control..................................................................................134
			Alternative.........................................................................................................134
			Default.............................................................................................................134
			VEPS PID............................................................................................................134
			Yes, Auto-Enable....................................................................................................134
			No..................................................................................................................134
			FC08................................................................................................................134
				Theft Deterrent Password........................................................................................134
			Alternatives........................................................................................................134
			Default.............................................................................................................134
			VEPS PID............................................................................................................134
			Four Characters, A-Z & 0-9..........................................................................................134
			0000................................................................................................................134
			FC09................................................................................................................134
				Quick Stop Rate.................................................................................................134
		ECM Snapshot Frame Data.................................................................................................134
			Engine rpm..........................................................................................................134
			Vehicle Speed.......................................................................................................134
			Throttle Position...................................................................................................134
			Cruise Status.......................................................................................................134
			Clutch Switch.......................................................................................................134
			Brake Switch........................................................................................................134
			Alternatives........................................................................................................135
			Default.............................................................................................................135
			VEPS PID............................................................................................................135
			5-24 km/h/s.........................................................................................................135
			(3-15 mph/s)........................................................................................................135
			0 km/h/s............................................................................................................135
			0 mph/s.............................................................................................................135
			FC0C................................................................................................................135
				Minimum Idle Time...............................................................................................135
			Minimum.............................................................................................................135
			Maximum.............................................................................................................135
			Default.............................................................................................................135
			VEPS PID............................................................................................................135
			0 minutes...........................................................................................................135
			1440 minutes........................................................................................................135
			0 minutes...........................................................................................................135
			FCB3................................................................................................................135
				Driver Reward Enable............................................................................................135
			Alternatives........................................................................................................135
			Default.............................................................................................................135
			VEPS PID............................................................................................................135
			Disabled............................................................................................................135
			Enabled.............................................................................................................135
			N/A.................................................................................................................135
				Fan Override Switch.............................................................................................135
			Alternatives........................................................................................................135
			Default.............................................................................................................135
			VEPS PID............................................................................................................135
			J1/P1:7, J1/P1:47, J1/P1:6, J1/P1:46................................................................................135
			None................................................................................................................135
			FD01................................................................................................................135
				Ignore Brake/Clutch Switch......................................................................................136
			Alternatives........................................................................................................136
			Default.............................................................................................................136
			VEPS PID............................................................................................................136
			J1/P1:47............................................................................................................136
			None................................................................................................................136
			FD05................................................................................................................136
				Torque Limit Switch.............................................................................................136
			Alternatives........................................................................................................136
			Default.............................................................................................................136
			VEPS PID............................................................................................................136
			J1/P1:7.............................................................................................................136
			None................................................................................................................136
			FD09................................................................................................................136
			Alternatives........................................................................................................136
			Default.............................................................................................................136
			VEPS PID............................................................................................................136
			J1/P1:46............................................................................................................136
			None................................................................................................................136
			FD08................................................................................................................136
				Remote PTO Set Switch...........................................................................................136
			Alternatives........................................................................................................136
			Default.............................................................................................................136
			VEPS PID............................................................................................................136
			None................................................................................................................136
			J1/P1:58............................................................................................................136
			FD0F................................................................................................................136
				Remote PTO Resume Switch........................................................................................136
			Alternatives........................................................................................................136
			Default.............................................................................................................136
			VEPS PID............................................................................................................136
			None................................................................................................................136
			J1/P1:60............................................................................................................136
			FD11................................................................................................................136
				PTO Engine RPM Set Speed Input A................................................................................137
			Alternatives........................................................................................................137
			Default.............................................................................................................137
			VEPS PID............................................................................................................137
			J1/P1:6, J1/P1:46, J1/P1:58, J1/P1:60...............................................................................137
			None................................................................................................................137
			FD11................................................................................................................137
				PTO Engine RPM Set Speed Input B................................................................................137
			Alternatives........................................................................................................137
			Default.............................................................................................................137
			VEPS PID............................................................................................................137
			J1/P1:6, J1/P1:46, J1/P1:58, J1/P1:60...............................................................................137
			None................................................................................................................137
			FD13................................................................................................................137
				Starting Aid On/Off Switch......................................................................................137
			Alternatives........................................................................................................137
			Default.............................................................................................................137
			VEPS PID............................................................................................................137
			J1/P1:6, J1/P1:7, J1/P1:46, J1/P1:47................................................................................137
			None................................................................................................................137
			FD21................................................................................................................137
				Two Speed Axle Switch...........................................................................................137
			Alternatives........................................................................................................137
			Default.............................................................................................................137
			VEPS PID............................................................................................................137
			J1/P1:6.............................................................................................................137
			None................................................................................................................137
			FD23................................................................................................................137
				Cruise Control On/Off Switch....................................................................................138
			Alternatives........................................................................................................138
			Default.............................................................................................................138
			VEPS PID............................................................................................................138
			J1/P1:59............................................................................................................138
			FD25................................................................................................................138
				Cruise Control Set/Resume Switch................................................................................138
			Alternatives........................................................................................................138
			Default.............................................................................................................138
			VEPS PID............................................................................................................138
			J1/P1:35 & 44.......................................................................................................138
			FD27................................................................................................................138
				Clutch Pedal Position Switch....................................................................................138
			Alternatives........................................................................................................138
			Default.............................................................................................................138
			VEPS PID............................................................................................................138
			J1/P1:22............................................................................................................138
			FD29................................................................................................................138
				Retarder Off/Low/Medium/High Switch.............................................................................138
			Alternatives........................................................................................................138
			Default.............................................................................................................138
			VEPS PID............................................................................................................138
			J1/P1:23 & 40.......................................................................................................138
			FD2B................................................................................................................138
				Service Brake Pedal Position Switch #1..........................................................................139
			Alternatives........................................................................................................139
			Default.............................................................................................................139
			VEPS PID............................................................................................................139
			J1/P1:45............................................................................................................139
			FD2D................................................................................................................139
				Accelerator Pedal Position......................................................................................139
			Alternatives........................................................................................................139
			Default.............................................................................................................139
			VEPS PID............................................................................................................139
			J1/P1:66............................................................................................................139
			FD35................................................................................................................139
				Engine Running Output...........................................................................................139
			Alternatives........................................................................................................139
			Default.............................................................................................................139
			VEPS PID............................................................................................................139
			J1/P1:10, J1/P1:12, J1/P1:13........................................................................................139
			None................................................................................................................139
			FD37................................................................................................................139
				Engine Shutdown Output..........................................................................................139
			Alternatives........................................................................................................139
			Default.............................................................................................................139
			VEPS PID............................................................................................................139
			J1/P1:10, J1/P1:12, J1/P1:13........................................................................................139
			None................................................................................................................139
			FD4D................................................................................................................139
				Auxiliary Brake.................................................................................................140
			The Auxiliary Brake Output is for use with a BrakeSaver or other Aftermarket braking devices. Out...................140
			Alternatives........................................................................................................140
			Default.............................................................................................................140
			VEPS PID............................................................................................................140
			J1/P1:12............................................................................................................140
			None................................................................................................................140
			FD39................................................................................................................140
				Starting Aid Output.............................................................................................140
			Output #2, Output #3, or Output #4 is available for connection of Starting Aid Output Relay/Solen...................140
			Alternatives........................................................................................................140
			Default.............................................................................................................140
			VEPS PID............................................................................................................140
			J1/P1:10, J1/P1:12, J1/P1:13........................................................................................140
			None................................................................................................................140
			FD4F................................................................................................................140
				Fan Control Type................................................................................................140
			Alternatives........................................................................................................140
			Default.............................................................................................................140
			VEPS PID............................................................................................................140
			On-Off, Three Speed Fan.............................................................................................140
			None................................................................................................................140
			FC18................................................................................................................140
				Powertrain Data Link............................................................................................140
			Alternatives........................................................................................................140
			Default.............................................................................................................140
			VEPS PID............................................................................................................140
			Off, J1922, J1939, J1922 & J1939....................................................................................140
			Off.................................................................................................................140
			FC0D................................................................................................................140
				24.1 Customer Specified Parameter Table.........................................................................141
				Customer Programmable Parameters................................................................................141
			Engine Power Dependent..............................................................................................141
			56..................................................................................................................141
			Unavailable (Standard Ratings)......................................................................................141
			MT-1, MT-2, MT-4 (Multi-Torque Ratings).............................................................................141
			Unavailable (Standard)..............................................................................................141
			MT-4 (Multi-Torque).................................................................................................141
			FCB1................................................................................................................141
			17 Characters Available.............................................................................................141
			all zero’s..........................................................................................................141
			60..................................................................................................................141
			No, Yes.............................................................................................................141
			No..................................................................................................................141
			FC43................................................................................................................141
			1.00 to 19.99.......................................................................................................141
			1.00................................................................................................................141
			FC5E................................................................................................................141
			1.00 to 9.99........................................................................................................141
			1.00................................................................................................................141
			FC5D................................................................................................................141
			1 to 15 mph.........................................................................................................142
			Low Idle - PTO TEL (0 = Off) rpm....................................................................................143
			0...................................................................................................................143
			F2..................................................................................................................143
			Low Idle - PTO TEL (0 = Off) rpm....................................................................................143
			0...................................................................................................................143
			FC8B................................................................................................................143
			Low Idle - PTO TEL (0 = Off) rpm....................................................................................143
			0...................................................................................................................143
			FC8C................................................................................................................143
			Yes, No.............................................................................................................143
			No..................................................................................................................143
			F6..................................................................................................................143
			Low Idle, TEL, PTO TEL..............................................................................................143
			TEL.................................................................................................................143
			F4..................................................................................................................143
			200 - Rated Torque lb-ft............................................................................................143
			2500................................................................................................................143
			F7..................................................................................................................143
			Normal, Continuous..................................................................................................143
			Normal..............................................................................................................143
			F5..................................................................................................................143
			600.................................................................................................................144
			6F..................................................................................................................144
			-40 to 120oF........................................................................................................145
			-40 to 120oF........................................................................................................145
			0 - 25.5 (0 = Off) volts............................................................................................145
			0...................................................................................................................145
			FCD8................................................................................................................145
			OFF, Warning, Derate, Shutdown......................................................................................145
			Warning.............................................................................................................145
			7F..................................................................................................................145
			Warning Lamp, Option 1..............................................................................................145
			Warning Lamp........................................................................................................145
			FCD2................................................................................................................145
			No, 4-Pin...........................................................................................................145
			No..................................................................................................................145
			7E..................................................................................................................145
			Off, Man - Distance, Man - Hr, Auto - Distance, Auto - Hr...........................................................146
			Off.................................................................................................................146
			C9..................................................................................................................146
			C8..................................................................................................................146
			5000 to 35000.......................................................................................................146
			15000...............................................................................................................146
			CA..................................................................................................................146
			100 to 750..........................................................................................................146
			300.................................................................................................................146
			CB..................................................................................................................146
			20 to 60 quarts.....................................................................................................146
			C-10: 36 C-12: 36 C-15/16 :40.......................................................................................146
			CC..................................................................................................................146
			-63.5 to 63.5.......................................................................................................146
			0...................................................................................................................146
			D5..................................................................................................................146
			Yes, No.............................................................................................................146
			No..................................................................................................................146
			E0..................................................................................................................146
			Yes, No.............................................................................................................146
			No..................................................................................................................146
			E0..................................................................................................................146
			Yes, No.............................................................................................................146
			No..................................................................................................................146
			E0..................................................................................................................146
			Yes, No.............................................................................................................146
			Yes.................................................................................................................146
			E0..................................................................................................................146
			Yes, No, Auto-Enable................................................................................................146
			No..................................................................................................................146
			FC08................................................................................................................146
			Four Characters.....................................................................................................146
			FC09................................................................................................................146
			3 - 15 (0 = OFF) mph/s..............................................................................................146
			0...................................................................................................................146
			FC0C................................................................................................................146
			0 - 1440 minutes....................................................................................................146
			0...................................................................................................................146
			FCB3................................................................................................................146
			Enabled, Disabled...................................................................................................146
			Enabled.............................................................................................................146
			N/A.................................................................................................................146
			None, J1/P1:7, J1/P1:47, J1/P1:6, J1/ P1:46.........................................................................147
			None................................................................................................................147
			FD01................................................................................................................147
			None, J1/P1:47......................................................................................................147
			None................................................................................................................147
			FD05................................................................................................................147
			None, J1/P1:7.......................................................................................................147
			None................................................................................................................147
			FD09................................................................................................................147
			None, J1/P1:46......................................................................................................147
			None................................................................................................................147
			FD0B................................................................................................................147
			J1/P1:58, None......................................................................................................147
			J1/P1:58............................................................................................................147
			FD0F................................................................................................................147
			J1/P1:60, None......................................................................................................147
			J1/P1:60............................................................................................................147
			FD11................................................................................................................147
			J1/P1:6, J1/P1:46, J1/P1:58, J1/P1:60, None.........................................................................147
			None................................................................................................................147
			FD13................................................................................................................147
			J1/P1:6, J1/P1:46, J1/P1:58, J1/P1:60, None.........................................................................147
			None................................................................................................................147
			FD15................................................................................................................147
			J1/P1:7, J1/P1:47, J1/P1:6, J1/P1:46, None..........................................................................147
			None................................................................................................................147
			FD21................................................................................................................147
			None, J1/P1:6.......................................................................................................147
			None................................................................................................................147
			FD23................................................................................................................147
			J1/P1:59............................................................................................................147
			J1/P1:59............................................................................................................147
			FD25................................................................................................................147
			J1/P1:35 & 44.......................................................................................................147
			J1/P1:35 & 44.......................................................................................................147
			FD27................................................................................................................147
			J1/P1:22............................................................................................................147
			J1/P1:22............................................................................................................147
			FD29................................................................................................................147
			J1/P1:23 & 40.......................................................................................................147
			J1/P1:23 & 40.......................................................................................................147
			FD2B................................................................................................................147
			J1/P1:45............................................................................................................147
			J1/P1:45............................................................................................................147
			FD2D................................................................................................................147
			J1/P1:66............................................................................................................147
			J1/P1:66............................................................................................................147
			FD35................................................................................................................147
			None, J1/P1:10, J1/P1:12, or J1/P1:13...............................................................................148
			None................................................................................................................148
			FD37................................................................................................................148
			None, J1/P1:10, J1/P1:12, or J1/P1:13...............................................................................148
			None................................................................................................................148
			FD4D................................................................................................................148
			None, J1/P1:12......................................................................................................148
			None................................................................................................................148
			FD39................................................................................................................148
			None, J1/P1:10, J1/P1:12, or J1/P1:13...............................................................................148
			None................................................................................................................148
			FD4F................................................................................................................148
			None, On/Off, Three Speed Fan.......................................................................................148
			None................................................................................................................148
			FC18................................................................................................................148
			8 Digits, Available Characters Service Tool Dependent...............................................................148
			45..................................................................................................................148
			46..................................................................................................................148
			None, J1922, J1939, J1922 & J1939...................................................................................148
			None................................................................................................................148
			FC0D................................................................................................................148
				24.2 Customer Parameter Worksheet...............................................................................149
	25.0 ECM Date/Time Clock....................................................................................................152
		25.0.1 Clock Accuracy...................................................................................................152
		Date....................................................................................................................152
		Time....................................................................................................................152
		VEPS PID................................................................................................................152
		Month Day Year..........................................................................................................152
		hour:minute:second......................................................................................................152
		FC1D....................................................................................................................152
	26.0 ECM Diagnostic Clock...................................................................................................152
	27.0 ECM Vehicle Harness Connector Terminal Assignments and Loads...........................................................153
		A.......................................................................................................................156
		B.......................................................................................................................156
		C.......................................................................................................................156
		D.......................................................................................................................156
		E.......................................................................................................................157
		F.......................................................................................................................157
		G.......................................................................................................................157
		H.......................................................................................................................157
		I.......................................................................................................................158
		L.......................................................................................................................158
		M.......................................................................................................................158
		N.......................................................................................................................158
		O.......................................................................................................................158
		P.......................................................................................................................158
		Q.......................................................................................................................159
		R.......................................................................................................................159
		S.......................................................................................................................159
		T.......................................................................................................................160
		V.......................................................................................................................160
		W.......................................................................................................................160

DESCRIPTION:

Cat C-10 C-12 C-15 & C-16 Truck Engines Electrical & Electronic Application & Installation Guide Manual – PDF DOWNLOAD

INTRODUCTION AND PURPOSE :

Electronic engine controls have been developed for heavy duty diesel truck engines to improve performance and fuel consumption. Caterpillar developed an electronic control system and fuel system with electronically controlled unit injectors for the C-10, C-12, C-15 and C-16 truck engines. A description of that system follows.

• This document is intended to provide necessary information for correct electrical & electronic application and installation of the C-10, C-12, C-15 and C-16 truck engines into an on-highway truck, bus, motor coach or vocational chassis.
• Caterpillar expects there will be some additions and modifications to this document as the engine program development continues, and as OEM requests for information not currently addressed are added. The information contained in this version of the document reflects the Caterpillar design for production engines built as of the publication date with NOV99 Personality Module Software.

General Electronic Engine Operation
1.0 Engine Functions
1.1 Electronic Governing
A full engine speed range electronic governor is used. The electronic governor functions like the Caterpillar mechanical governor in the mid operating range but includes the special features of isochronous low idle and the reduction of governor overrun.
1.2 Fuel/Air Ratio Control
The control system has full authority over engine fuel delivery. The mechanical fuel/air ratio control is eliminated. Electronic control of the fuel/air ratio provides optimum performance while limiting emissions.
1.3 Injection Timing Control
Injection timing is varied as a function of engine operating conditions to optimize engine performance for emissions, noise, fuel consumption, and drivability.
1.4 Torque Rise Shaping
Electronic controls provide increased flexibility to tailor the torque curve over a wide speed range.

CAT C-10 C-12 C-15 & C-16 TRUCK ENGINES ELECTRICAL & ELECTRONIC APPLICATION & INSTALLATION GUIDE MANUAL:

PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
• The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
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