Cat C11 & C13 On-highway Engines Systems Disassembly & Assembly Manual

Description

Cat C11 & C13 On-highway Engines Systems Disassembly & Assembly Manual – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Cat C11 & C13 On-highway Engines Systems Disassembly & Assembly Manual – PDF DOWNLOAD

KCA1-Up (Engine)
KCB1-Up (Engine)
JAM1-Up (Engine)

Important Safety Information :

Most accidents that involve product operation, maintenance and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills and tools to perform these functions properly.

• Improper operation, lubrication, maintenance or repair of this product can be dangerous and could result in injury or death. Do not operate or perform any lubrication, maintenance or repair on this product, until you have read and understood the operation, lubrication, maintenance and repair information.
• Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons.
• The hazards are identified by the “Safety Alert Symbol” and followed by a “Signal Word” such as “DANGER”, “WARNING” or “CAUTION”. The Safety Alert “WARNING” label is shown below.

TABLE OF CONTENTS:

Cat C11 & C13 On-highway Engines Systems Disassembly & Assembly Manual – PDF DOWNLOAD

Disassembly and Assembly Section
Fuel Filter Base – Remove and Install 4
Fuel Transfer Pump – Remove 5
Fuel Transfer Pump – Install 5
Electronic Unit Injector – Remove 6
Electronic Unit Injector – Install 7
Electronic Unit Injector Sleeve – Remove 8
Electronic Unit Injector Sleeve – Install 10
Turbocharger – Remove (Low Pressure
Turbocharger) 12
Turbocharger – Remove (High Pressure
Turbocharger) 13
Turbocharger – Install (Low Pressure
Turbocharger) 13
Turbocharger – Install (High Pressure
Turbocharger) 14
Exhaust Manifold – Remove and Install 15
Inlet and Exhaust Valve Springs – Remove and
Install 16
Inlet and Exhaust Valves – Remove and Install 18
Inlet and Exhaust Valve Guides – Remove and
Install 19
Inlet and Exhaust Valve Seat Inserts – Remove and
Install 20
Engine Oil Filter Base – Remove 21
Engine Oil Filter Base – Disassemble 22
Engine Oil Filter Base – Assemble 22
Engine Oil Filter Base – Install 23
Engine Oil Cooler – Remove 23
Engine Oil Cooler – Install 24
Engine Oil Pump – Remove 25
Engine Oil Pump – Disassemble 26
Engine Oil Pump – Assemble 26
Engine Oil Pump – Install 27
Diverter Valve (Oil) – Remove 27
Diverter Valve (Oil) – Install 28
Diverter Valve (Coolant) – Remove 28
Diverter Valve (Coolant) – Install 29
Water Pump – Remove 30
Water Pump – Install 32
Water Temperature Regulator – Remove and Install
33
Precooler – Remove 34
Precooler – Install 35
Flywheel – Remove 36
Flywheel – Install 37
Flywheel Housing – Remove and Install 37
Front Cover – Remove 39
Front Cover – Install 39
Gear Group (Front) – Remove 40
Gear Group (Front) – Install 40
Housing (Front) – Remove 41
Housing (Front) – Install 42
Accessory Drive – Remove 42
Accessory Drive – Install 43
Valve Mechanism Cover Base – Remove and
Install 43
Valve Actuator (Variable) – Remove 44
Valve Actuator (Variable) – Install 45
Rocker Shaft and Pushrod – Remove 45
Rocker Shaft – Disassemble 45
Rocker Shaft – Assemble 46
Rocker Shaft and Pushrod – Install 46
Cylinder Head – Remove 47
Cylinder Head – Install 49
Lifter Group – Remove and Install 52
Camshaft – Remove 52
Camshaft – Install 54
Camshaft Gear – Remove and Install 55
Camshaft Bearings – Remove 56
Camshaft Bearings – Install 56
Engine Oil Pan – Remove and Install 58
Cylinder Liner – Remove 58
Cylinder Liner – Install 59
Piston Cooling Jets – Remove and Install 59
Pistons and Connecting Rods – Remove 60
Pistons and Connecting Rods – Disassemble 61
Pistons and Connecting Rods – Assemble 62
Pistons and Connecting Rods – Install 63
Connecting Rod Bearings – Remove 64
Connecting Rod Bearings – Install 64
Crankshaft Main Bearings – Remove 65
Crankshaft Main Bearings – Install 66
Crankshaft – Remove 67
Crankshaft – Install 68
Crankshaft Gear – Remove and Install 69
Engine Sensors – Remove and Install 71
Fan Drive Mounting Group – Remove and Install 73
Engine Control Module – Remove and Install 74
Air Compressor – Remove and Install 74
Air Compressor Drive Gear – Remove and Install 75
Index Section
Index 76

CAT C11 & C13 ON-HIGHWAY ENGINES SYSTEMS DISASSEMBLY & ASSEMBLY MANUAL:

PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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