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Cat D9R Track-Type Tractor Parts Manual – PDF DOWNLOAD 
Cat D9R Track-Type Tractor Parts Manual – PDF DOWNLOAD
Cat D9R Track-Type Tractor Parts Manual – PDF DOWNLOAD
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Cat D9R Track-Type Tractor Parts Manual – PDF DOWNLOAD
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Caterpillar Form No. SERP4196
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Description
Cat D9R Track-Type Tractor Parts Manual – PDF DOWNLOAD
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Cat D9R Track-Type Tractor Parts Manual – PDF DOWNLOAD
Powered By 3408C Engine
Caterpillar Form No. SERP4196
WDM1-Up (Machine)
48W42331-Up (Engine)
6KX1-Up (Transmission)
9MP1-Up (Bulldozer)
9RP1-Up (Bulldozer)
T9H1-Up (Bulldozer)
T9J1-Up (Bulldozer)
5RP1-Up (Ripper)
7HP1-Up (Ripper)
6ZT1-Up (Torque Converter)
GENERAL INFORMATION
1. MACHINE IDENTIFICATION :
Caterpillar machines are identified by Product Identification Numbers (PIN). Some components included in a machine may be identified by Serial Numbers (S/N). Typical components that will be serialized include engines, transmissions, bulldozers, and rippers.
- The machine and engine are further identified by arrangement numbers and in some cases modification numbers. These numbers are shown on the product identification plate(s) and on the master plate in the operator’s compartment. Caterpillar dealers need all of these numbers to determine accurate parts identification.
- Effective First Quarter 2001 the Caterpillar Product Identification Number (PIN) will change from 8 to 17 characters. In an effort to provide uniform equipment identification, Caterpillar and other construction equipment manufacturers are moving to comply with the latest version of the product identification numbering standard.
2. ORDERING PARTS :
- Quality Caterpillar replacement parts are available from Caterpillar dealers throughout the world. Their parts inventories are up to date and include all parts normally required to protect your investment in Caterpillar machines.
- Dealers may offer repair kits or remanufactured parts to allow selection of the most effective repair alternative for a particular situation. When ordering parts, your order should specify the quantity, part number, part name, and the serial number/product identification number of the machine for which the parts are needed.
3. PARTS MANUAL ORGANIZATION :
Product information in this manual is presented as “information elements” that represent all of the components for the specific model. Engine Arrangement and Seat Group are examples of information elements. The information elements are organized alphabetically by part name and secondarily by part number within each major section of the manual.
TABLE OF CONTENTS:
Cat D9R Track-Type Tractor Parts Manual – PDF DOWNLOAD
Back to Main Menu....................... 0 Parts Manual............................ 1 D9R Track-Type Tractor.................. 1 GENERAL INFORMATION..................... 30 REPAIR ALTERNATIVES..................... 49 SUPPLEMENTAL COOLANT ADDITIVES.......... 54 MAINTENANCE PARTS....................... 59 INDEX................................... 85 INDEX (French)...................... 95 INDICE (Spanish)....................107 ÍNDICE (Portuguese).................119 STICHWORTVERZEICHNIS (German).......130 MACHINE ARRANGEMENT.....................140 CHASSIS AR..........................140 COLD WEATHER AR.....................140 GENERAL AR..........................141 MACHINE AR-COLD WEATHER.............142 MACHINE AR- HIGH AMBIENT TEMP.......143 ENGINE ARRANGEMENT......................144 ENGINE AR...........................144 INSTALLATION AR- ENGINE.............146 BASIC ENGINE............................147 BELT TIGHTENER GP...................147 CAMSHAFT GP.........................151 COVER GP- CYLINDER BLOCK............152 COVER GP- FLYWHEEL HOUSING..........154 COVER GP- FRONT HOUSING.............155 COVER GP- VALVE MECHANISM...........157 CRANKSHAFT AS.......................158 CRANKSHAFT GP.......................159 CYLINDER BLOCK AS...................160 CYLINDER BLOCK GP...................161 CYLINDER HEAD AS....................163 CYLINDER HEAD GP....................165 DAMPER & PULLEY GP..................168 DRIVE GP- FAN.......................169 FLYWHEEL GP.........................173 GEAR GP- FRONT......................174 GEAR GP- REAR.......................175 HOUSING GP- FLYWHEEL................178 HOUSING GP- FRONT...................180 LIFTING GP- ENGINE..................181 PAN GP- OIL.........................182 PISTON & ROD GP.....................184 PULLEY- ALTERNATOR..................186 ROCKER ARM GP.......................187 SUPPORT GP- ENGINE..................188 TRUNNION GP- ENGINE.................190 VALVE MECHANISM GP..................191 YOKE GP.............................192 LUBRICATION SYSTEM......................194 BREATHER GP.........................194 FASTENER GP- OIL PUMP MOUNTING......195 FILLER GP- ENGINE OIL...............196 FILTER GP- ENGINE OIL...............197 FUMES DISPOSAL GP...................199 GAUGE GP- OIL LEVEL (DIPSTICK)......200 LINES GP- ENGINE OIL................201 LINES GP- TURBOCHARGER OIL..........204 OIL CHANGE GP- HIGH SPEED...........206 PRELUBRICATION AR- ENGINE...........208 PUMP GP- ENGINE OIL.................210 COOLING SYSTEM..........................212 FAN & GRID AR.......................212 FAN GP- BLOWER......................213 FAN GP- REVERSIBLE..................215 LINES GP- AFTERCOOLER WATER.........217 LINES GP- WATER.....................218 PUMP GP- WATER......................228 RADIATOR AR.........................231 RADIATOR GP.........................232 TANK GP- COOLANT....................237 TANK GP- WATER......................238 AIR INLET AND EXHAUST SYSTEM............240 AFTERCOOLER GP- WATER...............240 AIR CLEANER GP......................242 CARTRIDGE GP- TURBOCHARGER..........244 DUST EJECTOR GP.....................246 INDICATOR GP- AIR FILTER CHANGE.....247 LINES GP- AIR.......................248 MANIFOLD GP- EXHAUST................252 MUFFLER GP..........................254 PRECLEANER AR.......................255 SHIELD GP- MANIFOLD.................256 TURBOCHARGER GP.....................258 FUEL SYSTEM.............................260 ADAPTER GP- FAST FILL FUEL..........260 CONTROL GP- FUEL RATIO..............265 CONTROL GP- GOVERNOR................268 DRIVE GP- GOVERNOR & FUEL PUMP......272 DRIVE GP- TACHOMETER................273 FASTENER GP- FUEL INJ PUMP..........274 FILTER & LINES GP- FUEL.............275 FILTER GP- FUEL.....................278 FILTER GP- WATER SEP & FUEL.........279 GOVERNOR GP.........................281 HOUSING GP- FUEL PUMP...............284 LINES GP- FUEL DRAIN................285 LINES GP- FUEL FILTER...............286 LINES GP- FUEL INJECTION............288 PLATE GP- GOVERNOR ADAPTER..........292 PUMP GP- FUEL INJECTION.............294 PUMP GP- FUEL TRANSFER..............298 PUMP GP- GOV, FUEL INJ & TFR........300 TANK GP- FUEL.......................301 TORQUE CONTROL GP...................306 ELECTRICAL AND STARTING SYSTEM..........307 ALARM GP............................307 ALTERNATOR GP- CHARGING.............309 BATTERY & WIRING GP.................321 BATTERY GP..........................328 BLOCK GP- JUNCTION..................330 BLOCK GP- POWER.....................331 CONNECTION GP- ELECTRICAL...........332 CONVERTER GP- ELECTRICAL............333 FASTENER AS.........................334 HEATER GP- FUEL.....................335 HEATER GP- JACKET WATER.............337 LAMP GP- DOME.......................341 LAMP GP- FLOOD......................342 LIGHTING GP- FLOOD..................344 SENSOR GP- FUEL LEVEL...............358 SENSOR GP- PRESSURE.................359 SENSOR GP- SPEED....................360 SENSOR GP-TEMPERATURE...............362 STARTING AID GP- ETHER..............363 STARTING AR- COLD WEATHER...........365 STARTING MOTOR GP- ELECTRIC.........369 SWITCH GP- BYPASS...................380 SWITCH GP- DISCONNECT...............381 SWITCH GP- FLOW.....................382 SWITCH GP- HANDLE...................384 SWITCH GP- MAGNETIC.................385 SWITCH GP- PUSH BUTTON..............388 SWITCH GP- START....................389 WIRING GP- CONSOLE..................390 WIRING GP- PLATFORM.................393 POWER TRAIN.............................397 AXLE GP- POWER TRAIN................397 CASE & PARTS GP- PLANETARY..........398 CONTROL GP- TRANSMISSION............400 CONTROL GP- TRANSMISSION HYD........404 COOLER GP- TRANSMISSION OIL.........406 COUPLING GP- PUMP...................407 DRAIN GP-ECOLOGY....................408 FILTER GP- OIL......................409 FINAL DRIVE GP......................411 GEAR GP- BEVEL & TRANSFER...........417 GUARD GP- DRIVE SHAFT...............420 LINES GP- POWER TRAIN OIL...........421 MOUNTING GP- TRANSMISSION...........427 PLANETARY GP- TRANSMISSION..........428 POWER TRAIN AR......................433 PUMP GP- GEAR.......................434 SEGMENT GP- SPROCKET................437 SHAFT GP- DRIVE.....................438 TORQUE CONVERTER GP.................439 TRANSMISSION AR.....................445 UNIVERSAL JOINT GP..................446 VALVE GP- PRIORITY..................447 VALVE GP- RELIEF....................448 VALVE GP- SELECTOR & PRESS CONT.....449 FRAME AND BODY..........................452 CASE & FRAME GP.....................452 COUNTERWEIGHT GP....................455 COVER GP- TRUNNION..................458 DOOR GP- ACCESS.....................459 DRAWBAR GP..........................468 ENCLOSURE GP- ENGINE................470 ENCLOSURE GP- LH....................482 ENCLOSURE GP- RH....................484 FENDER GP...........................487 FLOORPLATE AR.......................492 GRID GP- SAND BLAST ERODING.........493 GUARD GP- BOTTOM....................495 GUARD GP- IDLER.....................499 GUARD GP- PIVOT SHAFT...............500 GUARD GP- RADIATOR..................501 GUARD GP- ROCK......................503 GUARD GP- VANDALISM.................505 HOOD & GUARD GP.....................506 LATCH GP............................508 UNDERCARRIAGE...........................509 BAR AS- EQUALIZER...................509 BAR GP- EQUALIZER...................510 CAP GP- TRACK IDLER.................514 CAP GP- TRACK ROLLER................516 FRAME GP- TELESCOPING RECOIL........517 IDLER GP- TRACK.....................521 LINK AS- TRACK......................523 LUBRICATION GP- PIVOT SHAFT.........525 ROLLER & IDLER AR...................527 ROLLER AR- TRACK CARRIER............528 ROLLER GP- TRACK- DOUBLE FLANGE.....529 ROLLER GP- TRACK- SINGLE FLANGE.....531 SHOE- TRACK.........................533 SUSPENSION GP- BOGIE................538 TRACK ADJUSTER & RECOIL GP..........540 TRACK GP............................542 UNDERCARRIAGE AR....................548 STEERING AND BRAKING SYSTEM.............549 CLUTCH & BRAKE GP- STEERING.........549 CONTROL GP- STEER CLUTCH & BRK......551 VALVE GP- STEERING & BRAKE CONT.....556 HYDRAULIC SYSTEM........................561 CONTROL AR- HYD PIN PULLER..........561 CONTROL AR- HYDRAULIC...............563 CONTROL AR-HYDRAULIC IMPLEMENT......563 COVER GP- HYDRAULIC TANK CAP........564 CYLINDER & LINES GP- LIFT...........565 CYLINDER & LINES GP-RIPPER..........569 CYLINDER AR- TILT...................570 CYLINDER GP- LIFT...................571 CYLINDER GP- RIPPER.................573 CYLINDER GP- RIPPER PIN PULLER......577 CYLINDER GP- RIPPER TIP.............578 CYLINDER GP- RIPPER TIP.............580 CYLINDER GP- TILT...................582 LEVER GP- CONTROL VALVE.............588 LINES GP- LIFT CYLINDER.............590 LINES GP- PIN PULLER................592 LINES GP-PIN PULLER CYLINDER........593 LINES GP- PUMP......................594 LINES GP- RIPPER....................598 LINES GP- TILT CYLINDER.............602 MANIFOLD GP- VALVE..................610 MOUNTING GP- CYLINDER...............611 PUMP GP- PISTON.....................612 ROTATING GP- PUMP...................614 TANK & FILTER GP- HYDRAULIC.........615 VALVE & MTG GP- CONTROL.............619 VALVE GP- BANK 4....................620 VALVE GP- CHECK.....................622 VALVE GP- CONTROL...................623 VALVE GP- PUMP CONTROL..............631 VALVE GP- QUICK- DROP...............632 VALVE GP- RELIEF....................634 VALVE GP- SHUTTLE...................638 VALVE GP- SOLENOID..................639 VALVE GP- TILT CONTROL..............643 IMPLEMENTS..............................644 BULLDOZER AR........................644 BULLDOZER AR-SEMI- UNIVERSAL........645 BULLDOZER AR- UNIVERSAL.............648 LINK GP- STABILIZER.................651 LINKAGE GP- IMPLEMENT...............653 MODIFICATION AR- BULLDOZER..........658 PUSH ARM GP.........................659 PUSH ARM GP- STABILIZER.............661 TRUNNION GP- BULLDOZER..............662 WORK TOOLS..............................664 BLADE & EDGE GP- SEMI- UNIVERSAL....664 BLADE & EDGE GP-UNIVERSAL...........666 BLADE AS- SEMI- UNIVERSAL...........669 BLADE AS- UNIVERSAL.................674 BLADE GP- UNIVERSAL.................680 EDGE GP- BIT & CUTTING..............681 FRAME GP- RIPPER....................685 MOUNTING GP- RIPPER.................689 PLATE GP- WEAR......................691 PULLER AR-PIN.......................693 PULLER GP- PIN......................694 RIPPER AR...........................695 RIPPER GP...........................697 TOOTH GP- RIPPER....................699 TOOTH GP- RIPPER....................701 OPERATOR STATION........................702 ADJUSTER GP- SEAT...................702 AIR CONDITIONER AR..................703 AIR CONDITIONER GP..................704 CAB AR..............................707 CAB GP..............................709 COMPRESSOR GP- REFRIGERANT..........717 CONDENSER & MTG GP- REFRIGERANT.....720 CONDENSER GP- REFRIGERANT...........722 CONTROL GP- MONITOR.................724 CONVERSION AR.......................725 CONVERSION AR-NON-ROPS..............725 FAN GP- DEFROSTER...................726 HEATER GP- CAB......................729 HOUSING GP- SEAT SUSPENSION.........736 INSTALLATION GP- RADIO..............739 LINER GP- CAB.......................740 LINES GP- AIR CONDITIONER...........741 LINES GP- HEATER....................749 MIRROR GP...........................751 MIRROR GP- REAR VIEW................752 MODULE GP- QUAD GAUGE...............754 MODULE GP- SPEEDOMETER & TACH.......755 MOTOR GP- WINDOW WIPER..............756 MOUNTING GP- CAB....................757 MOUNTING GP- ROPS...................759 PAN GP- BACKREST....................760 PANEL GP- INSTRUMENT................763 PLATFORM GP.........................765 RECLINER GP- SEAT...................768 ROPS GP.............................769 SCREEN GP- PROTECTION...............771 SEAT AR.............................772 SEAT GP.............................773 SEAT GP- SUSPENSION.................780 SUSPENSION GP- SEAT.................782 TANK GP- WINDOW WASHER..............784 WASHER GP- WINDOW...................787 WINDOW AS- SLIDING..................791 WINDOW GP- CAB......................792 WIPER GP- WINDOW....................803 WIPER PIVOT GP......................806 SERVICE EQUIPMENT AND SUPPLIES..........807 FILM GP.............................807 PAINT GP............................809 PLATE & FILM GP.....................809 PART NUMBER INDEX.......................812
CAT D9R TRACK-TYPE TRACTOR PARTS MANUAL – PDF DOWNLOAD:
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.V
