CAT DBT Super Service Battery Charger Operation Manual A6474X233 – PDF DOWNLOAD

Description

CAT DBT Super Service Battery Charger Operation Manual A6474X233 – PDF DOWNLOAD

FILE DETAILS:

CAT DBT Super Service Battery Charger Operation Manual A6474X233 – PDF DOWNLOAD

Language : English
Pages : 270
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT DBT Super Service Battery Charger Operation Manual A6474X233 – PDF DOWNLOAD

1. CAT DBT Super Service Battery Charger Operation Manual A6474X233

1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols used 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 9
Installation and start-up 2 9
Operation 2 10
Maintenance and repair 2 10
Overview of the safety instructions 2 13
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Load units; dimensions and weights 3 4
Before transport 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 3
Pre-installation check list 4 5
Table of Contents
Model DBT Super Service Battery Charger
General information 4 5
Safety features 4 7
Location 4 5
Overview of the battery charger 4 11
5 Operation
Operation 5 3
How to operate the battery charger 5 3
Who is allowed to operate the battery charger? 5 3
When can charging be started? 5 3
Controls and indicators 5 4
Battery charging procedure 5 7
Charging 5 3
Equalizing charge 5 3
Operating instructions 5 3
Watering 5 3
Cleaning 5 3
Shut down procedure 5 12
Display fault messages 5 12
Electrical system 5 15
Input and output ratings 5 15
D C voltage 5 3
A C voltage 5 3
Troubleshooting 5 15
General inspection 5 3
Service information 5 3
Troubleshooting and replacing silicon diodes 5 3
Checking capacitors 5 3
6 Technical data
Technical data 6 3
Components of the battery charger 6 3
Technical data sheet 6 3
Tightening torques 6 19
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4

2. CAT VT636-2 LONGWALL SHIELD MOVER OPERATION, PREVENTIVE MAINTENANCE, TROUBLESHOOTING AND SERVICE GUIDE MANUAL

PREFACE 1
SYMBOLS AND SPECIAL NOTATIONS 2
MAJOR HAZARDS 4
SAFETY PRECAUTIONS AND GUIDELINES 6
OVERVIEW 6
PRE-START INSPECTION 6
STARTING 6
OPERATING 6
STOPPING 7
MAINTENANCE 7
INTRODUCTION 8
CONTROLS AND INDICATORS 9
FOOT BRAKE PEDAL 9
AUTOMATIC EMERGENCY/PARK BRAKE RELEASE 10
SPEED SWITCH (ACCELERATOR) FOOT PEDAL 11
PUMP START SWITCH 11
LIGHT SWITCH LEVER 12
MASTER SWITCH LEVER 12
EMERGENCY MANUAL “POWER DISCONNECT” SWITCH 13
TAPE SWITCH (PANIC STRIP) 13
GENERAL HYDRAULIC CONTROL SYSTEM INFORMATION 14
“TILT” LIFT FORK AND ATTACHMENT CONTROL LEVER 15
VERTICAL “LIFT” FORK AND ATTACHMENT CONTROL LEVER 15
“WINCH” CONTROL LEVER 15
HYDRAULIC “PTO” 16
“BATTERY” CHANGE CONTROL LEVER 16
“STEERING” CONTROL LEVER 16
FIRE SUPPRESSION ACTUATORS 16
CIRCUIT BREAKER RESET ARM 17
REMOTE CIRCUIT BREAKER RESET LEVER 17
DIF-LOK ACTUATOR (OPERATOR SELECT) 18
AUTOMATIC EMERGENCY/PARK BRAKE RELEASE HAND PUMP 18
WARNING GONG 18
STARTING PROCEDURE 20
PROCEDURES FOR LOADING AND UNLOADING THE LONGWALL ROOF SUPPORT 24
LOADING FROM THE LONG AXIS OF THE SHIELD 24
UNLOADING FROM THE LONG AXIS OF THE SHIELD 24
LOADING FROM THE SIDE OF THE SHIELD 24
TOWING A DISABLED MACHINE 27
SHUTDOWN PROCEDURE 29
DBT America
Revised 07 – 04
MODEL VT636-2 VERSATRAC®
II
BEFORE MAINTENANCE OR SERVICING ONLY 29
BATTERY CHANGE PROCEDURE 31
GENERAL MAINTENANCE INSTRUCTIONS 36
BEFORE MAINTENANCE OR SERVICING 36
MAINTENANCE CAPACITIES AND SPECIFICATIONS 38
RECOMMENDED LUBRICANTS AND CAPACITIES 40
PERIODIC MAINTENANCE PROCEDURES 41
EVERY THIRD SHIFT 41
ONCE PER WEEK 43
ONCE PER MONTH 48
EVERY THREE MONTHS 50
EVERY THREE MONTHS 51
YEARLY 56
GREASE LUBRICATION CHART 57
EVERY THIRD SHIFT 57
EVERY THREE MONTHS 57
TIRE/WHEEL INSTALLATION PROCEDURE 62
TIRE/WHEEL STRESSES 62
WHEEL MOUNTING ARRANGEMENTS 62
PROBLEM AREAS 63
WHEEL MOUNTING TIPS 63
RECOMMENDED WHEEL MOUNTING PROCEDURES 64
PRECAUTIONS 64
TROUBLESHOOTING PROCEDURES 65
HYDRAULIC SYSTEM (GENERAL) 66
BRAKES 69
HYDRAULIC CYLINDERS 72
HYDRAULIC PUMP 73
MAJOR MAINTENANCE PROCEDURES 76
HYDRAULIC OIL FILL PROCEDURE 76
BRAKE BLEEDING PROCEDURE 77
CONTACTOR TIP REPLACEMENT 78
DRIVE MOTOR/GEAR BOX REMOVAL AND INSTALLATION 79
ACCUMULATOR OPERATION AND PRECHARGING PROCEDURE 81

3. CAT SLA 2000 DUAL AND SINGLE MOTOR SOLID STATE CONTROLLERS OPERATION AND TROUBLESHOOTING GUIDE MANUAL PN A6474X226

PREFACE 2
SYMBOLS AND SPECIAL NOTATIONS 3
MAJOR HAZARDS 5
SAFETY PRECAUTIONS AND GUIDELINES 6
OVERVIEW 6
MAINTENANCE 6
INTRODUCTION 7
LA 2000: INNOVATIVE SPEED CONTROL BY DBT AMERICA 7
GENERAL SPECIFICATIONS 12
FAIL-SAFE OPERATION WILL INCLUDE THE FOLLOWING: 12
DESCRIPTION OF FEATURES 13
LA 2000 MOTOR CONTROLLER CONSIST OF: 13
LA 2000 MOTOR IGBT PANEL (POWER CONNECTIONS) 13
MICROPROCESSOR BASED LOGIC CARD (CONTROL INPUTS) 13
CONFIGURATION JUMPER TABLE 15
OPTIONAL DASHBOARD DISPLAY FEATURES (SEE FIGURE 9) 15
FAULT MESSAGE CHART 16
OPTIONAL HAND HELD DIAGNOSTICS/CALIBRATOR UNIT 18
PERSONALITY ADJUSTMENT PROCEDURE 19
TRACTION PERSONALITIES (CONTROLLER ADJUSTMENTS) 19
TRACTION STATUS DISPLAY 21
TRACTION TEST DISPLAY 23
TRACTION BDI DISPLAY 24
ERROR CODE LEGEND (STATUS DISPLAY) 25
TROUBLESHOOTING 26
IGBT MEASUREMENTS 27
INDIVIDUAL IGBT MEASUREMENTS 28
DIODE MEASUREMENTS 29
DIODE MEASUREMENTS 30
PANEL MEASUREMENTS 31
DRIVER MEASUREMENTS 32
IGBT DUAL MOTOR PANEL, FIGURE 16 34
IGBT SINGLE MOTOR PANEL,FIGURE 17 35
IGBT HEAT SINK ASSEMBLY, FIGURE 18 36
SINGLE MOTOR PANEL HARNESS ASSEMBLY, FIGURE 19 37
DUAL MOTOR PANEL HARNESS ASSEMBLY, FIGURE 20 38
DASHBOARD DISPLAY, FIGURE 21 39
DUAL “Y” HARNESS, FIGURE 22 40
HARNESS FOR DASHBOARD DISPLAY, FIGURE 23 41
CALIBRATOR UNIT, FIGURE 24 42
LA 2000 PUMP MOTOR SHUNT, FIGURE 25 42
LA 2000 PANEL WIRING HARNESS, FIGURE 26 43

4. CAT INSTALLATION, USE MAINTENANCE, AND REPAIR OF MINE POWER STORAGE BATTERIES PN A6474X26

PREFACE 1
SYMBOLS AND SPECIAL NOTATIONS 3
MAJOR HAZARDS 5
SAFETY PRECAUTIONS AND GUIDELINES 7
OVERVIEW 7
MAINTENANCE 7
CHAPTER 1 – INTRODUCTION 8
SECTION I GENERAL 8
SECTION II DEFINITIONS 9
SECTION III DESCRIPTION AND CONSTRUCTION 9
SECTION IV PRINCIPLES OF OPERATION 12
CHAPTER 2 – INSTALLATION, USE, AND MAINTENANCE 15
SECTION I PREPARATION FOR USE 15
SECTION II ROUTINE MAINTENANCE 19
CHAPTER 3 – FIELD SERVICING AND REPAIR 23
SECTION I TROUBLESHOOTING 23
SECTION II REPAIRING BATTERIES 24
CHAPTER 4 – HEALTH AND SAFETY 33
SECTION I BATTERY HAZARDS 33
SECTION II SAFETY PROCEDURES 33
CHAPTER 5 – STORAGE AND SHIPMEMT 37

DESCRIPTION:

CAT DBT Super Service Battery Charger Operation Manual A6474X233 – PDF DOWNLOAD

1. CAT DBT Super Service Battery Charger Operation Manual A6474X233
2. CAT VT636-2 LONGWALL SHIELD MOVER OPERATION, PREVENTIVE MAINTENANCE, TROUBLESHOOTING AND SERVICE GUIDE MANUAL
3. CAT SLA 2000 DUAL AND SINGLE MOTOR SOLID STATE CONTROLLERS OPERATION AND TROUBLESHOOTING GUIDE MANUAL PN A6474X226
4. CAT INSTALLATION, USE MAINTENANCE, AND REPAIR OF MINE POWER STORAGE BATTERIES PN A6474X26

Take care to ensure that the operating manual available to you is
applicable for the type of equipment or machine used.
machine type :

This operating manual is intended for:
Model DBT Super Service Battery Charger
Serial No.: N/A
and is only permitted to be used for equipment of this type.
The operating manual must be accessible at all times to all persons
working on or with the unit.
It should, if possible, always be available at the place of operation.
new operation manual :

Send for a new operation manual immediately if the present manual is no
longer complete or has become illegible.
Who is this operating manual intended for?
This operating manual is intended for those persons who work with or on
the unit.
Every person working on the face or in the intersection between face and
entry or in the entry must read this operating manual.
This includes persons who:
? are in charge of transport
? perform assembly / disassembly work
? operate the machine
? eliminate faults
? perform daily routine work on the face or in the entry
? perform maintenance work
? perform repair work

Customer Support: [email protected]

S.V