Cat Electric Role 495HR Mining Shovel Maintenance & Operation Manual – PDF DOWNLOAD

Description

Cat Electric Role 495HR Mining Shovel Maintenance & Operation Manual – PDF DOWNLOAD

DESCRIPTION:

Cat Electric Role 495HR Mining Shovel Maintenance & Operation Manual – PDF DOWNLOAD

GENERAL INFORMATION

• This manual is designed to assist the owner in the operation and preventive maintenance of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner.
• It is important to remember that when a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result. THIS MANUAL IS NOT THE PARTS BOOK and cannot be used as reference material to order parts.
• A separate, detailed parts book has been supplied. Please carefully read the instructions in it. All parts are listed by group and/or product code numbers with the associated item/part numbers for THIS SPECIFIC MACHINE. Order parts in the exact quantity needed.
• RIGHT and LEFT refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab. Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments.
• Records on each machine are filed by serial number and when given this number, the machine’s specific design and original equipment is accessed quickly by the Bucyrus International parts representative. Periodic additions or revisions may be made to this manual.
• These can be ordered and will be mailed direct to you from the factory. Should you require additional information or factory service assistance contact your regional service representative or:
• Bucyrus International, Inc.
  1100 Milwaukee Avenue
  P.O. Box 500
  South Milwaukee, Wisconsin 53172-0500, USA
  Telephone (414)-768-4000 Fax: (414) 768-4210

It is Bucyrus International’s policy to improve its products whenever possible and practical to do so. The company reserves the right to make changes or add improvements to it’s machines at any time. This will be without incurred obligation to install such changes on machines sold previously. Due to this ongoing program of product research and development, some procedures, specifications and parts may be altered in a constant effort to improve our machines.

TABLE OF CONTENTS:

Cat Electric Role 495HR Mining Shovel Maintenance & Operation Manual – PDF DOWNLOAD

GENERAL INFORMATION 3
SAFETY 4
SAFETY – SWINGING RESTRAINT & BALLAST BOX SUPPORT 5
BALLAST BOX SUPPORT 5
SWINGING RESTRAINT 6
SAFETY PRECAUTIONS 8
FIRE PREVENTION 11
WARNING SIGNS AND DECALS 12
MACHINE OVERVIEW 13
LOWER WORKS 14
Truck Frame and Crawlers 14
CRAWLERS 15
Right Crawler Assembly (Left Opposite) 15
TRUCK FRAME 16
SWING RACK 17
Swing Rack and Roller Circle 17
ROLLER CIRCLE 17
Roller Circle Assembly 18
PROPEL MACHINERY 19
COLLECTOR RINGS 20
ROTATING DECK 21
Deck Plan 21
REVOLVING FRAME 22
CENTER PINTLE 22
DECK EXTENSIONS 23
Deck Extensions and Ballast Box 23
BALLAST BOX 23
MACHINERY HOUSE 23
VERTICAL BOARDING LADDER 24
BOARDING STAIRS – RIGHT 25
A-FRAME 26
A- Frame and Front End Support Components 26
HOIST MACHINERY 27
Hoist Machinery – Plan View 27
SWING MACHINERY 28
Swing Machinery Components 28
CROWD MACHINERY 29
Crowd Machinery Components 29
OPERATOR’S CAB 30
BI616877
495HR Electric Mining Shovel
BUCYRUS INTERNATIONAL, Inc
Manual No 10195 1 – 2 Feb 2003
COMPRESSED AIR SYSTEM 31
AUTOMATIC LUBRICATION SYSTEM 31
Lubrication Room 32
FRONT END EQUIPMENT 33
SUSPENSION STRANDS 33
BOOM 34
Boom Assembly 34
RUNNING ROPES 35
Ropes – General Arrangement 35
SADDLE BLOCK 36
DIPPER HANDLE 36
DIPPER 37
Dipper Assembly 37
PADLOCK 38
DIPPER TRIP 38
Dipper Trip – General Arrangement 38
TYPICAL MACHINE SPECIFICATIONS 39
COMPONENT WEIGHTS 41
495HR COLOR DECK PLAN ( foldout )
BI616877

CAT ELECTRIC ROLE 495HR MINING SHOVEL MAINTENANCE & OPERATION MANUAL – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]