Cat Electric Rope Shovel 182M-AC Mining Shovel Opertor’S Manual – PDF DOWNLOAD
DESCRIPTION:
Cat Electric Rope Shovel 182M-AC Mining Shovel Opertor’S Manual – PDF DOWNLOAD
GENERAL INFORMATION
- This manual is designed to assist the owner in the operation of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner.
- When a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result. Safe operation of the machine minimizes production delays and costly damage to equipment. Carefully study and follow all recommended procedures in this manual.
- Safety guidelines are intended to prevent accidents from occurring and are provided in the interest of all mine personnel. Overall safety depends upon the use of good judgement and the alertness of the entire mining crew.
- Throughout this manual, the use of the terms “LEFT, RIGHT, FRONT, and REAR” refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab.
- THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied for this purpose. Periodic additions or revisions may be made to this manual. Should you require additional information or factory service assistance contact your regional service representative or:
Bucyrus International, Inc.
1100 Milwaukee Avenue
P.O. Box 500
South Milwaukee, Wisconsin 53172-0500, USA
Telephone (414)-768-4000 Fax: (414) 768-4210
It is the policy of Bucyrus International, Inc. to improve its products whenever possible and practical to do so. The company reserves the right to make changes or add improvements to its machines at any time. This will be without incurred obligations to install such changes on machines sold previously. Due to this ongoing program of product research and development some procedures, specifications and parts may be altered in a constant effort to improve our machines.
GENERAL SAFETY
- The safety alert symbols displayed here and throughout this manual, are used to call attention to instructions concerning personal safety. Carefully read and follow these instructions and observe all SAFETY, DANGER and CAUTION graphics mounted on various areas of the machine.
- Be certain anyone servicing this machine is aware of these SAFETY SYMBOLS and their definitions. If it is impossible to safely perform any of the enclosed maintenance and operational procedures, contact your regional Bucyrus service representative or the factory.
- The following defines distinctions between safety instructions. In all these definitions the safety alert signal is used.
TABLE OF CONTENTS:
Cat Electric Rope Shovel 182M-AC Mining Shovel Opertor’S Manual – PDF DOWNLOAD
GENERAL INFORMATION 5
GENERAL SAFETY 6
SAFETY PRECAUTIONS 7
FIRE PREVENTION 10
MACHINE OVERVIEW 11
TRUCK FRAME AND CRAWLERS 12
PROPEL MACHINERY 13
CROWD MACHINERY 14
MACHINERY HOUSE 15
BOARDING STAIRS 16
VERTICAL BOARDING LADDER 18
HOIST MACHINERY 19
SWING MACHINERY 20
FRONT END EQUIPMENT 21
BOOM 22
GANTRY 23
BOOM SUPPORT ROPES 24
DIPPER ASSEMBLY 25
OPERATION NEAR ELECTRICAL LINES 26
OPERATOR’S CAB 27
Operator’s Cab 27
OPERATOR’S SEAT 27
OPERATOR’S SEAT ADJUSTMENT 28
OPERATING CONTROLS 30
PRIMARY OPERATING CONTROLS 30
IMPORTANT NOTE
CONTROLS ON THE LEFT CONSOLE 31
LEFT JOYSTICK 31
DIPPER TRIP 31
SIGNAL HORN 31
RADIO 31
HOIST BRAKE 32
CROWD BRAKE 32
SWING BRAKE 32
PROPEL BRAKE 32
Left Control Console 32
CLIMATE CONTROL PANEL 32
WINDSHIELD WIPER SWITCH 32
WINDSHIELD WASHER SWITCH 32
CONTROLS ON THE RIGHT CONSOLE 33
RIGHT JOYSTICK 33
CONTROL STOP PUSHBUTTON 34
CONTROL RESET PUSHBUTTON 34
Right Control Console 34
DIG/PROPEL TRANSFER SWITCH 35
EMERGENCY STOP PUSHBUTTON 35
MAIN POWER OFF PUSHBUTTON 35
EARTH CONTINUITY LOCKOUT PUSHBUTTON 36
TELEPHONE 36
AUXILIARY CONTROLS 37
REMOTE START CONSOLE 37
AIR PANEL 39
PRE-START CHECKS 40
WALKAROUND GROUND LEVEL INSPECTION 40
ON-BOARD INSPECTION 41
MACHINE START-UP, OPERATION AND SHUTDOWN 42
START-UP 42
Start-Up Control Locations 42
RESTARTING AFTER AN ELECTRICAL FAULT 44
OPERATION 45
STOPPING THE MACHINE 46
MACHINE SHUTDOWN 46
GROUND PREPARATION 47
MACHINERY MOTIONS 48
HOIST MOTION 48
CROWD MOTION 49
PROPEL MOTION 50
Propel – Straight Forward/Reverse 50
SWING MOTION 51
PROPER SWING MOTION 52
STEERING 53
COUNTER-ROTATION TURNS 55
BI619854
182M-AC Electric Mining Shovel
Sept 2010 3 Manual No 10955
Bucyrus International, Inc
POSITIONING THE MACHINE 56
BACK-UP METHOD 56
DRIVE-BY METHOD 57
START OF THE DIG CYCLE 58
Force the Dipper Lip into the Bank 58
Variations on Dipper Penetration 59
Dig with the Dipper Beneath the Boom Point 60
ENGAGING THE BANK 60
COMPONENT WEIGHTS 62
TYPICAL MACHINE SPECIFICATIONS 64
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PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.M