Cat Electric Rope Shovel 295HR Mining Shovel Maintenance And Operation Manual – PDF DOWNLOAD

Description

Cat Electric Rope Shovel 295HR Mining Shovel Maintenance And Operation Manual – PDF DOWNLOAD

DESCRIPTION:

Cat Electric Rope Shovel 295HR Mining Shovel Maintenance And Operation Manual – PDF DOWNLOAD

Introduction

GENERAL INFORMATION

• This manual is designed to assist the owner in the operation and preventive maintenance of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner. It is important to remember that when a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result
• Throughout this section, and the remainder of this manual, the use of the terms “LEFT, RIGHT, FRONT, and REAR” refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab.
• THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied for this purpose.
• Periodic additions or revisions may be made to this manual. Should you require additional information or factory service assistance contact your regional service representative or:

Caterpillar Global Mining LLC
6744 S. Howell Ave.
Oak Creek, WI, USA 53154
Telephone (+1) 414.768.4000

It is the policy of Bucyrus International, Inc. to improve its products whenever possible and practical to do so. The company reserves the right to make changes or add improvements to its machines at any time. This will be without incurred obligations to install such changes on machines sold previously. Due to this ongoing program of product research and development some procedures, specifications and parts may be altered in a constant effort to improve our machines.

SAFETY

• The safety alert symbols displayed here and throughout this manual are used to call attention to instructions concerning personal safety. Carefully read and follow these instructions and observe all SAFETY, DANGER and CAUTION graphics mounted on various areas of the machine.
• Be certain anyone servicing this machine is aware of these SAFETY SYMBOLS and their definitions. If it is impossible to safely perform any of the enclosed maintenance and operational procedures, contact your regional Bucyrus service representative or the factory.
• The following defines distinctions between safety instructions. In all these definitions the safety alert signal is used.

TABLE OF CONTENTS:

Cat Electric Rope Shovel 295HR Mining Shovel Maintenance And Operation Manual – PDF DOWNLOAD

GENERAL INFORMATION 3
SAFETY 4
SAFETY – SWINGING RESTRAINT & BALLAST BOX SUPPORT 5
BALLAST BOX SUPPORT 5
SWINGING RESTRAINT 6
SAFETY PRECAUTIONS 8
FIRE PREVENTION 11
WARNING SIGNS AND DECALS 12
Stored Energy Decals 13
MACHINE OVERVIEW 14
Nomenclature 14
LOWER WORKS 15
Truck Frame and Crawlers 15
CRAWLERS 16
Crawler Assembly 16
TRUCK FRAME 17
SWING RACK 18
Swing Rack and Roller Circle 18
ROLLER CIRCLE 19
Roller Circle Assembly 19
PROPEL MACHINERY 20
COLLECTOR RINGS 21
ROTATING DECK 22
REVOLVING FRAME 23
CENTER PINTLE 23
DECK EXTENSIONS 24
Deck Extensions and Ballast Box 24
BALLAST BOX 24
MACHINERY HOUSE 25
BOARDING STAIRS 25
RH Boarding Stairs 25
RETRACTABLE BOARDING LADDER 26
A-FRAME 27
A- Frame and Front End Support Components 27
HOIST MACHINERY 28
Hoist Machinery – Plan View 28
SWING MACHINERY 29
Swing Machinery Components 29
CROWD MACHINERY 30
BI624205
295HR Electric Mining Shovel
Bucyrus International, Inc
Manual No 11080 1 – 2 Nov 2011
295HR Shovel Specifications (Lit 1026) Insert
295HR COLOR DECK PLAN LOCATED AT THE END OF THE MANUAL
Crowd Machinery Components 30
OPERATOR’S CAB 31
COMPRESSED AIR SYSTEM 32
AUTOMATIC LUBRICATION SYSTEM 32
Lubrication Room 33
LUBE RESERVOIR FILL / OVERFLOW PLUMBING 34
Lube Reservoir Fill / Overflow Plumbing 34
FRONT END EQUIPMENT 35
SUSPENSION STRANDS 35
BOOM 36
Boom Assembly 36
RUNNING ROPES 37
Ropes – General Arrangement 37
SADDLE BLOCK 38
DIPPER HANDLE 38
DIPPER 39
Dipper Assembly 39
PADLOCKS 40
Left and Right Padlocks 40
DIPPER TRIP 41
Dipper Trip Motor and Dipper Trip Sheave 41
GENERAL ESTIMATED COMPONENT WEIGHTS 42
BI624205

CAT ELECTRIC ROPE SHOVEL 295HR MINING SHOVEL MAINTENANCE AND OPERATION MANUAL – PDF DOWNLOAD:

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• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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S.M