Cat Electric Rope Shovel 495HR Mining Shovel Maintenance And Operation Manual – PDF DOWNLOAD

Description

Cat Electric Rope Shovel 495HR Mining Shovel Maintenance And Operation Manual – PDF DOWNLOAD

DESCRIPTION:

Cat Electric Rope Shovel 495HR Mining Shovel Maintenance And Operation Manual – PDF DOWNLOAD

Introduction

GENERAL INFORMATION

This manual is designed to assist the owner in the operation and preventive maintenance of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner. It is important to remember that when a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result.

• THIS MANUAL IS NOT THE PARTS BOOK and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied. Please carefully read the instructions in it.
• All parts are listed by group and/or product code numbers with the associated item/part numbers for THIS SPECIFIC MACHINE. Order parts in the exact quantity needed.
• RIGHT and LEFT refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab. Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments.
• Records on each machine are filed by serial number and when given this number, the machine’s specific design and original equipment is accessed quickly by the Bucyrus International parts representative.

Periodic additions or revisions may be made to this manual. These can be ordered and will be mailed direct to you from the factory. Should you require additional information or factory service assistance contact your regional service representative or:

Bucyrus International, Inc.
1100 Milwaukee Avenue
P.O. Box 500
South Milwaukee, Wisconsin 53172-0500, USA
Telephone (414)-768-4000 Fax: (414) 768-4210

• It is Bucyrus International’s policy to improve its products whenever possible and practical to do so. The company reserves the right to make changes or add improvements to it’s machines at any time.
• This will be without incurred obligation to install such changes on machines sold previously. Due to this ongoing program of product research and development, some procedures, specifications and parts may be altered in a constant effort to improve our machines.

SAFETY

• The safety alert symbols displayed here and throughout this manual, are used to call attention to instructions concerning personal safety. Carefully read and follow these instructions and observe all SAFETY, DANGER and CAUTION graphics mounted on various areas of the machine.
• Be certain anyone servicing this machine is aware of these SAFETY SYMBOLS and their definitions. If it is impossible to safely perform any of the enclosed maintenance and operational procedures, contact your regional Bucyrus service representative or the factory.
• The following defines distinctions between safety instructions. In all these definitions the safety alert signal is used.

TABLE OF CONTENTS:

Cat Electric Rope Shovel 495HR Mining Shovel Maintenance And Operation Manual – PDF DOWNLOAD

GENERAL INFORMATION 3
SAFETY 4
SAFETY – SWINGING RESTRAINT & BALLAST BOX SUPPORT 5
BALLAST BOX SUPPORT 5
SWINGING RESTRAINT 6
SAFETY PRECAUTIONS 8
FIRE PREVENTION 11
WARNING SIGNS AND DECALS 12
Stored Energy Decals 13
MACHINE OVERVIEW 14
LOWER WORKS 15
Truck Frame and Crawlers 15
CRAWLERS 16
Right Crawler Assembly (Left Opposite) 16
TRUCK FRAME 17
SWING RACK 18
Swing Rack and Roller Circle 18
ROLLER CIRCLE 18
Roller Circle Assembly 19
PROPEL MACHINERY 20
COLLECTOR RINGS 21
ROTATING DECK 22
Deck Plan 22
REVOLVING FRAME 23
CENTER PINTLE 23
DECK EXTENSIONS 24
Deck Extensions and Ballast Box 24
BALLAST BOX 24
MACHINERY HOUSE 24
BOARDING STAIRS 25
BI616993
495HR Electric Mining Shovel
Bucyrus International, Inc
Manual No 10403 2 April 2006
A-FRAME 26
A- Frame and Front End Support Components 26
HOIST MACHINERY 27
Hoist Machinery – Plan View 27
SWING MACHINERY 28
Swing Machinery Components 28
CROWD MACHINERY 29
Crowd Machinery Components 29
OPERATOR’S CAB 30
COMPRESSED AIR SYSTEM 31
AUTOMATIC LUBRICATION SYSTEM 31
Lubrication Room 32
FRONT END EQUIPMENT 33
SUSPENSION STRANDS 33
BOOM 34
Boom Assembly 34
RUNNING ROPES 35
Ropes – General Arrangement 35
SADDLE BLOCK 36
DIPPER HANDLE 36
DIPPER 37
Dipper Assembly 37
PADLOCK 38
DIPPER TRIP 38
Dipper Trip – General Arrangement 38
TYPICAL MACHINE SPECIFICATIONS 39
COMPONENT WEIGHTS 41
495HR COLOR DECK PLAN ( foldout )

CAT ELECTRIC ROPE SHOVEL 495HR MINING SHOVEL MAINTENANCE AND OPERATION MANUAL – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

Cat Electric Rope Shovel 495HR Mining Shovel Maintenance And Operation Manual – PDF DOWNLOAD

PLEASE NOTE

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
• The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
• Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer

S.M