Cat Feeder Breaker FBL-10 LHD/Utility Wet scrubber SEMS protection Operation Manual – PDF DOWNLOAD
DESCRIPTION:
Cat Feeder Breaker FBL-10 LHD/Utility Wet scrubber SEMS protection Operation Manual – PDF DOWNLOAD
General Information
INTRODUCTION
- The operation of heavy mining machinery can be hazardous. To ensure safe operation, operators and personnel must be alert, competent, correctly trained, tested and licensed in the principles, capabilities and correct operating and isolation procedures of the machinery.
- This manual is designed to provide the FBL-10 LHD/Utility operator with the proper information regarding the machine’s instrumentation, operating controls and general safe working procedures. All operators of this machine must be conversant with the information contained within this manual before operating the machine.
- To ensure safe and efficient operation, the FBL-10 LHD/Utility must be adequately maintained by the operators and service personnel. To achieve this, the operator’s pre-start inspection procedure contained in Section 6 of this manual must be performed before any use of this machinery is undertaken.
- Any abnormalities should be reported immediately to service personnel to avoid costly machine repairs, production downtime and unsafe operation of the machine
DESCRIPTION
- The FBL-10 is a 10000 kg Load Haul Dump/Utility machine. This allows it to be used for general purpose work throughout the mine, which includes carrying heavy loads, materials and supplies.
- The motive force is provided by a 153 kW Caterpillar 3126 turbocharged four-stroke inline six cylinder flameproof diesel engine package. Flameproofing of the system includes a wet bath exhaust conditioning system complete with exhaust filtration and intake flame traps.
- The start system is pneumatic. The Electronic Shutdown System is an intrinsically safe electronic monitoring system. The engine power output is connected to the constant fourwheel drive system via a drive coupling and converter through a four-speed bidirectional power shift transmission to heavy duty axles. The FBL-10 LHD/Utility utilises a wet bath exhaust system complete with an exhaust purifier.
TABLE OF CONTENTS:
Cat Feeder Breaker FBL-10 LHD/Utility Wet scrubber SEMS protection Operation Manual – PDF DOWNLOAD
M01374.pdf................................................................................................................................................ 0 Section 1 General Information-Wet.pdf................................................................................................................. 0 Introduction ..................................................................................................................................... 7 Description ...................................................................................................................................... 7 GENERAL ARRANGEMENT .............................................................................................................................. 8 specifications ................................................................................................................................... 9 All specifications are subject to change without notice. Always consult BUCYRUS to obtain current information before applying critical loads. .... 9 Capacities ....................................................................................................................................... 9 Electronic Shutdown System ....................................................................................................................... 10 Pneumatic System ................................................................................................................................. 10 All specifications are subject to change without notice. ......................................................................................... 10 Section 2 General Safety and Precautions.pdf.......................................................................................................... 0 SAFETY LABELS AND INSTRUCTIONS ................................................................................................................... 14 Section 3 Gauge Parameters and Colour Coding.pdf...................................................................................................... 0 Gauge colour code ................................................................................................................................ 15 Gauge alarm parameters ........................................................................................................................... 15 Section 4 Machine Orientation, Controls, Functions.pdf................................................................................................ 0 Machine orientation .............................................................................................................................. 17 Basic machine layout ............................................................................................................................. 17 Control AND FUNCTIONS ............................................................................................................................ 18 compartment door ................................................................................................................................. 18 Transmission gear Control Lever .................................................................................................................. 19 Transmission Directional Control Lever ........................................................................................................... 19 PARK BRAKE BUTTON ................................................................................................................................ 20 Four-Way joystick control lever .................................................................................................................. 21 No. 1 - two-way hydraulic control lever .......................................................................................................... 21 No. 2 - Two-Way Hydraulic Control Lever .......................................................................................................... 21 Operator’s seat .................................................................................................................................. 22 Accelerator pedal ................................................................................................................................ 22 Brake pedal ...................................................................................................................................... 22 Steering Wheel ................................................................................................................................... 23 Brake Accumulator Pressure Gauge ................................................................................................................. 24 Steering Accumulator Pressure Gauge .............................................................................................................. 24 Brake Head Pressure Gauge ........................................................................................................................ 24 Engine Start Button .............................................................................................................................. 25 On/Off Toggle Switch ............................................................................................................................. 25 Air Pressure Gauge ............................................................................................................................... 25 Transmission Oil Temperature Gauge ............................................................................................................... 26 Engine COOLANT Temperature Gauge ................................................................................................................. 26 Horn Button ...................................................................................................................................... 27 Emergency Fuel Shut Off Valve .................................................................................................................... 27 Engine SERVICE Hour Meter ........................................................................................................................ 28 Air Cleaner Service Indicator .................................................................................................................... 28 Engine Oil Pressure Gauge ........................................................................................................................ 29 Shutdown System Test Valve ....................................................................................................................... 29 Engine Fuel Primer Pump .......................................................................................................................... 30 Attachment Quick Connects Button ................................................................................................................. 30 RAS Pilot Lock Cylinder Release Button ........................................................................................................... 30 Emergency Intake Shut Off Valve .................................................................................................................. 31 Section 5 Machine Isolation.pdf....................................................................................................................... 0 Engine Isolation ................................................................................................................................. 33 Pneumatic Isolation .............................................................................................................................. 34 Hydraulic Isolation .............................................................................................................................. 35 Engine Coolant Isolation ......................................................................................................................... 36 Electrical Isolation ............................................................................................................................. 37 Articulation Isolation ........................................................................................................................... 38 Lift Arm Isolation ............................................................................................................................... 39 Section 14 Loading.pdf................................................................................................................................ 0 Loading a Bucket ................................................................................................................................. 66 Section 15 Dumping.pdf................................................................................................................................ 0 Standard Dumping ................................................................................................................................. 67 Ejecting ......................................................................................................................................... 67 Section 22 Electronic Shutdown System.pdf............................................................................................................. 0 Safety Shutdown .................................................................................................................................. 81 Operating the electronic shutdown system ......................................................................................................... 82 Section 24 Attachments.pdf............................................................................................................................ 0 General description .............................................................................................................................. 87 Safety precautions ............................................................................................................................... 89 Ejector buckets .................................................................................................................................. 90 Spade Lip Ejector Bucket ......................................................................................................................... 90 Straight Lip Ejector Bucket ...................................................................................................................... 91 RAS Ejector Bucket ............................................................................................................................... 92 10000 kg Side Shift Forks ........................................................................................................................ 93 7000 kg Fixed Jib Crane .......................................................................................................................... 95 5th Wheel Adaptor ................................................................................................................................ 98 Turn Table Release Handle ........................................................................................................................ 99 Materials pod ....................................................................................................................................100 Hydraulic reeler .................................................................................................................................102 Hydraulic ........................................................................................................................................103 Locking the Spool ................................................................................................................................106 Elevated work platform ...........................................................................................................................107 Concrete hopper ..................................................................................................................................110 Fuel pod .........................................................................................................................................112
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