CAT HW300 Highwall Miner Operation and Maintenance Manual SN HWM00174 – PDF DOWNLOAD

Description

CAT HW300 Highwall Miner Operation and Maintenance Manual SN HWM00174 – PDF DOWNLOAD

FILE DETAILS:

CAT HW300 Highwall Miner Operation and Maintenance Manual SN HWM00174 – PDF DOWNLOAD

Language : English
Pages : 237
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

CAT HW300 Highwall Miner Operation and Maintenance Manual SN HWM00174 – PDF DOWNLOAD

Safety
The safety section, if present, lists basic safety precautions. In addition, this section identifies the text and locations of safety messages used on the product. Read and understand the basic precautions listed in the safety section before operating or performing lubrication, maintenance, and repair on this product.
Operation
The operation section, if present, is a reference for the new operator and a refresher for the experienced operator. This section includes a discussion of gauges, switches, controls, attachment controls, transportation, and towing information (if applicable). Photographs and illustrations guide the operator through correct procedures of checking, starting, operating, and stopping the product. Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator gains knowledge of the product and its capabilities.
Product Information
The product information section, if present, may provide specification data on intended use, product identification plate locations, and certification information.
Maintenance
The maintenance section, if present, is a guide to equipment care. Proper maintenance and repair are essential to keep the equipment and systems operating correctly. As the owner, you are responsible for the performance of the required maintenance listed in the Owner Manual, and Service Manual. The Maintenance Interval Schedule lists the items to be maintained at a specific service interval. Items without specific intervals are listed under the “When Required” service interval. The Maintenance Interval Schedule lists the page number for the step-by-step instructions required to accomplish the scheduled maintenance. Use the Maintenance Interval Schedule as an index or “one safe source” for all maintenance procedures.
Maintenance Intervals
Use the service hour meter to determine servicing intervals. Calendar intervals shown (daily, weekly, monthly, etc.) can be used instead of service hour meter intervals if they provide more convenient servicing schedules and they approximate the indicated service hour meter reading. Recommended service should always be performed at the interval that occurs first. Under extremely severe, dusty, or wet operating conditions, more frequent lubrication than is specified in the maintenance intervals chart might be necessary. Perform service on items at multiples of the original requirement. For example, at every 500 service hours or 3 months, also service those items listed under every 250 service hours or monthly and every 10 service hours or daily.

TABLE OF CONTENTS:

CAT HW300 Highwall Miner Operation and Maintenance Manual SN HWM00174 – PDF DOWNLOAD

Safety Section
Safety Messages 8
Crushing Hazard 8
Electrical Power Lines 8
High Pressure Cylinder 8
High Pressure Gas 8
Hot Surface & Pressurized System 8
General Hazard Information 9
Personal Protective Equipment 10
Pressurized Air and Water 10
Trapped Pressure 10
Fluid Penetration 10
Containing Fluid Spillage 11
Asbestos Information 11
Dispose of Waste Properly 11
Crushing Prevention and Cutting Prevention 11
Burn Prevention 12
Coolant 12
Oils 12
Batteries 12
Fire Prevention and Explosion Prevention 13
General 13
Battery and Battery Cables 13
Wiring 14
Lines, Tubes, and Hoses 14
Fire Extinguisher 14
Fire Safety 15
Fire Extinguisher Location 15
Electrical Storm Injury Prevention 15
Before Operation 15
Visibility Information 16
Restricted Visibility 16
Restricted Area 16
Operation 17
Machine Operating Temperature Range 17
Machine Operation 17
Hydraulic Pump Motor Stopping 17
Work Tools 17
Product Information Section
General Information 19
Product Identification Number 19
Specifications 19
Dimensions 19
Weights 19
Intended Use 19
Operating Slope 19
Operation Section
Before Operation 19
Mounting and Dismounting 19
Daily Inspection 19
Machine Operation 19
Seat Adjustment 19
Seat Belt 19
Operator Controls 19
Displays 20
Gauge Panels 20
Emergency Machine Shutdown 21
Control System Monitors On/Off 21
Control System 21
Public Address System 21
CB Radio System 21
Control System 22
Main Page 22
Creating a User Account 28
System Setup 29
Setup Page and Calibration 32
Flow/Temperature Page 35
Shear Page 39
Shear Calibration Page 46
Cutter Module Calibration 47
Custom Cutter Modules 50
Cutter Module Rack Page 53
Navigation Interface Page 56
CM Steering Cylinder Calibration 61
Gamma Page 64
Power Head Page 69
Stop Blocking/String Blocking
Cylinder Calibration 78
Power Head Position Calibration 79
Power Head Extended Options 80
PTM2 Setup 84
PTM2 Calibration 90
PTM2 Extended Options 91
PTM2 Trolley MDSD Calibration 96
PTM2 Cradle MDSD Calibration 97
Pump 1 Pressure Calibration 99
Pump 1 MDSD Calibration 100
Pump 2 and Pump 3 MDSD Calibration 101
Super Beam Page 102
Super Beam Level Calibration 116
Track Steering Calibration 111
Tracks Extended Option 112
Miner Setup 995 VFD 114
Miner Operation Page 118
Test Page 122
Tram Page 134
Mine Set Page 138
Auto Mine Page 142
Auto Retract Page 156
Navigation Interface page 158
Contour Graph Page 161
Cutter Head Steering Operation 163
System Status Page 163
Power Meter Page 166
VFD Controls Page 168
480V VFD Drive Page 169
Miner Status Main Page 170
Down Time Flags Page 172
Motor Amps/Pressure Page 173
Motor Hours Page 177
Motor Faults Page 178
Miner Warnings Page 179
Force Page – Main Menu 181
Analog Inputs & Outputs 183
Digital Inputs 186
Digital Outputs 188
Help Page 189
Ground Man Controls 192
Operating Procedures 193
Safety 193
Startup 193
PTM II Trolley Position 196
Maintenance Section
Fluid Recommendations 201
S·O·S Information 202
System Pressure Release 203
Prepare the Machine for Maintenance 204
Maintenance Interval Schedule 205
Maintenance Procedures 206

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