Cat MD6640 Rotary Track Blast Hole Drill System Operation Manual – PDF DOWNLOAD

Description

Cat MD6640 Rotary Track Blast Hole Drill System Operation Manual – PDF DOWNLOAD

CAT MD6640 ROTARY TRACK BLAST HOLE DRILL SYSTEM OPERATION MANUAL – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Cat MD6640 Rotary Track Blast Hole Drill System Operation Manual – PDF DOWNLOAD

This manual is designed to assist the owner in the operation of this machine. By following easy to understand step-by-step procedures the operators can perform all tasks in a safe manner. THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts.

• A separate, detailed parts book has been supplied. Please carefully read the instructions in it. All parts are listed by group and/or product code numbers with the associated item/part numbers for THIS SPECIFIC MACHINE. Order parts in the exact quantity needed. R
• IGHT and LEFT refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab. Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments.
• Records on each machine are filed by serial number and when given this number, your machine’s specific design and original equipment is accessed quickly by the Caterpillar Global Mining parts representative.

TABLE OF CONTENTS:

Cat MD6640 Rotary Track Blast Hole Drill System Operation Manual – PDF DOWNLOAD

MD6640 BLAST HOLE DRILL 1
GENERAL INFORMATION 5
SAFETY 6
SAFETY PRECAUTIONS7
FIRE PREVENTION CONSIDERATIONS 10
STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS 11
WARNING SIGNS AND DECALS 14
Stored Energy Signs 15
MACHINE OVERVIEW 16
PROPEL MACHINERY 17
MAIN FRAME AND DECKS 18
MACHINERY HOUSE 19
MAIN AIR SYSTEMS 20
Air Compressor 20
HYDRAULIC SYSTEM 21
OPERATOR’S CAB 22
MAST 22
Mast/Machinery 23
ROTARY GEARCASE 24
PULLDOWN GEARCASE 25
DRILL TOOL STRING ASSEMBLY 26
BREAKOUT WRENCH 27
CABLE REEL 27
OPERATION NEAR ELECTRICAL TRANSMISSION LINES 28
CONTROLS – LOCATION AND FUNCTION 28
OPERATOR’S CONTROL CONSOLES 30
OPERATOR’S CONTROL CONSOLE – OVERVIEW 30
LEFT CONTROL CONSOLE 31
LEFT CONTROL CONSOLE – OVERVIEW 31
PROGRAMMED DRILL CONTROL PUSHBUTTON — OPTION 32
OPERATING MODE SELECTOR SWITCH 32
PULLDOWN / HOIST SPEED RANGE SELECTOR SWITCH 32
HOIST BRAKE SWITCH 33
MAIN AIR VALVE SWITCH 33
DEPTH INDICATOR RESET PUSH-BUTTON 33
EMERGENCY STOP PUSH-BUTTON 34
BIT VIEW HATCH SWITCH 34
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System Operation Section
MD6640 Blasthole Drill BI006818
LEFT JOYSTICK (DUAL FUNCTION) – PROPEL TRACK / WINCH 34
ROTARY DRIVE SPEED SELECTOR SWITCH 35
HOIST/PULLDOWN RHEOSTAT 35
DUST CONTROL ON/OFF SWITCH — OPTION 35
DUST CURTAIN SWITCH — OPTION 35
DUST CONTROL FLOW CONTROL — OPTION 36
UNDER DECK SPRAYERS — OPTION 36
RIGHT CONTROL CONSOLE 37
RIGHT CONTROL CONSOLE – OVERVIEW 37
PIPE POSITIONER SWITCH 38
RIGHT JOYSTICK (TRIPLE FUNCTION) – PROPEL TRACK / PIPE RACK / MAST 38
ROTARY SPEED POTENTIOMETER 39
DUST SEAL SLIDER SWITCH 39
PROPEL SPEED RANGE SELECTOR SWITCH 39
HORN PUSH-BUTTON 39
TOOL WRENCH SWITCH 39
BREAKOUT WRENCH SWITCH 40
PIPE RACK SELECTOR SWITCH 40
LEVELING JACK CONTROL SWITCHES 40
AUTO LEVEL SWITCH 40
AUXILIARY CONTROL CONSOLE 41
EXTERIOR LIGHTS 41
TRAIL CABLE TRIP PUSH-BUTTON 41
FLOOR DEFROST SWITCH 41
HEATER / VENT / AIR CONDITIONER CONTROLS 42
BOARDING STAIRS SWITCH 42
RADIO / CASSETTE PLAYER 42
OPERATOR’S DISPLAY 43
OPERATOR’S DISPLAY MONITOR 43
DISPLAY AREA & INDICATORS43
DISPLAY SCREENS 44
TITLE SCREEN 44
LEVELING SCREEN 45
STATUS SCREEN 45
ACTIVE ALARM 46
STATUS SCREEN with Pop-up Ribbon 46
ALARM HISTORY47
HELP NAVIGATION 47
PLC DIAGNOSTICS 48
CALIBRATION and LIMITS 48
OPERATING HOURS 49
FIELD TESTS49
MACHINERY HOUSE CONTROLS 50
LIGHTING LOAD CENTER 50
LIGHTING LOAD CENTER 50
CONTROLS LOCATED ON LOW VOLTAGE START CABINET 51
CONTROLS LOCATED ON LOW VOLTAGE CABINET 51
CONTROL LOCATED ON PROGRAMMABLE CONTROLLER CABINET 52
TYPICAL PROGRAMMABLE CONTROL CABINET 52
HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 52
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BI006818 MD6640 Blasthole Drill
TYPICAL HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 52
MISCELLANEOUS CONTROLS 53
HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL 53
Hydraulic Reservoir Remote Fill Control Panel 53
PORTABLE REMOTE PROPEL STATION (OPTIONAL) 53
PORTABLE REMOTE PROPEL STATION 53
PRESTART CHECKS 54
EXTERNAL INSPECTION 54
ONBOARD INSPECTION 56
PRESTART LUBRICATION 58
START-UP 59
MACHINE START UP 59
MACHINERY CHECK 60
BREAK-IN OF NEW COMPONENTS 60
ROTARY DRIVE UNIT BREAK-IN 60
HOIST/PULLDOWN GEARCASE BREAK-IN 60
ELECTRIC MOTOR BREAK-IN 60
OPERATION 61
PROPELLING 61
DEFINITIONS 61
PROPEL PROCEDURE 62
STRAIGHT PROPEL – FORWARD OR REVERSE 63
GRADUAL RIGHT HAND TURN64
GRADUAL LEFT HAND TURN64
COUNTER-ROTATION LEFT HAND TURN 65
ENSURE GRADUAL TURNS ARE MADE – 15° INCREMENTS65
TOWING PROCEDURE 67
TOWING PROCEDURE67
CABLE REEL OPERATION 69
LEVELING 70
MAST RAISING AND LOWERING 71
MAST RAISING 72
MAST STATUS SCREEN 73
MAST LOWERING 74
PULLDOWN MACHINERY OPERATION 75
AUXILIARY WINCH OPERATION 76
PIPE RACK OPERATION 77
PIPE RACK OPERATION78
TOOL HANDLING 80
PIPE LOADING AND UNLOADING 80
DRILL TOOL STRING ASSEMBLY 82
TOOL STRING 82
STABILIZER INSTALLATION83
BREAKOUT WRENCH OPERATION 86
DRILL TOOL STRING DISASSEMBLY 88
ADDING ADDITIONAL DRILL PIPE 90
REMOVAL OF MULTIPLE SECTION DRILL PIPE 91
ANGLE DRILLING 92
ANGLE DRILLING EQUIPMENT 92
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System Operation Section
MD6640 Blasthole Drill BI006818
PIPE POSITIONER 93
JIB CRANE94
DUST SUPPRESSION SYSTEM OPERATION 95
WATER INJECTION SYSTEM 96
DRILLING 97
VERTICAL DRILLING 97
STARTING THE HOLE (COLLARING) 98
NORMAL DRILLING 99
ENDING THE HOLE 101
ENDING THE HOLE (MULTIPLE PIPE SECTIONS) 102
DRILLING DIFFICULT FORMATIONS 102
UNCONSOLIDATED MATERIALS 103
WET OR STICKY FORMATIONS 105
ANGLE DRILLING 106
PROGRAMMED DRILL CONTROL DRILLING 107
PREPARING TO MOVE 108
MACHINE SHUTDOWN 109
SHUT DOWN PROCEDURE 109
SHORT TERM STORAGE 110
LONG TERM STORAGE 111
ATTENDED LONG TERM STORAGE 112
UNATTENDED LONG TERM STORAGE 112
TOOL RECOVERY 113
DRILL STABILITY CHARTS 115
Drill Stability Chart – Special Propel Conditions 115
Drill Stability Chart – Typical Propel Conditions 116
65 OR 70 FOOT MAST – TYPICAL MACHINE SPECIFICATIONS 118
GENERAL ESTIMATED COMPONENT WEIGHTS 120

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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