CAT Roof Support Mine Power Storage Batteries Installation, Use Maintenance & Repair Manual A6474X26 – PDF DOWNLOAD

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CAT Roof Support Mine Power Storage Batteries Installation, Use Maintenance & Repair Manual A6474X26 – PDF DOWNLOAD

FILE DETAILS:

CAT Roof Support Mine Power Storage Batteries Installation, Use Maintenance & Repair Manual A6474X26 – PDF DOWNLOAD

Language : English
Pages : 200
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT Roof Support Mine Power Storage Batteries Installation, Use Maintenance & Repair Manual A6474X26 – PDF DOWNLOAD

1.CAT Roof Support Mine Power Storage Batteries Installation, Use Maintenance & Repair Manual A6474X26

PREFACE 1
SYMBOLS AND SPECIAL NOTATIONS 3
MAJOR HAZARDS 5
SAFETY PRECAUTIONS AND GUIDELINES 7
OVERVIEW 7
MAINTENANCE 7
CHAPTER 1 – INTRODUCTION 8
SECTION I GENERAL 8
SECTION II DEFINITIONS 9
SECTION III DESCRIPTION AND CONSTRUCTION 9
SECTION IV PRINCIPLES OF OPERATION 13
CHAPTER 2 – INSTALLATION, USE, AND MAINTENANCE 16
SECTION I PREPARATION FOR USE 16
SECTION II ROUTINE MAINTENANCE 20
CHAPTER 3 – FIELD SERVICING AND REPAIR 25
SECTION I TROUBLESHOOTING 25
SECTION II REPAIRING BATTERIES 26
CHAPTER 4 – HEALTH AND SAFETY 35
SECTION I BATTERY HAZARDS 35
SECTION II SAFETY PROCEDURES 35
CHAPTER 5 – STORAGE AND SHIPMEMT 39

2.CAT Roof Support VT636-2 Longwall Shield Mover Operation, Preventive Maintenance Troubleshooting & Service Guide Manual A6474X228

PREFACE 1
SYMBOLS AND SPECIAL NOTATIONS 2
MAJOR HAZARDS 4
SAFETY PRECAUTIONS AND GUIDELINES 6
OVERVIEW 6
PRE-START INSPECTION 6
STARTING 6
OPERATING 6
STOPPING 7
MAINTENANCE 7
INTRODUCTION 8
CONTROLS AND INDICATORS 9
FOOT BRAKE PEDAL 9
AUTOMATIC EMERGENCY/PARK BRAKE RELEASE 10
SPEED SWITCH (ACCELERATOR) FOOT PEDAL 11
PUMP START SWITCH 11
LIGHT SWITCH LEVER 12
MASTER SWITCH LEVER 12
EMERGENCY MANUAL “POWER DISCONNECT” SWITCH 13
TAPE SWITCH (PANIC STRIP) 13
GENERAL HYDRAULIC CONTROL SYSTEM INFORMATION 14
“TILT” LIFT FORK AND ATTACHMENT CONTROL LEVER 15
VERTICAL “LIFT” FORK AND ATTACHMENT CONTROL LEVER 15
“WINCH” CONTROL LEVER 15
HYDRAULIC “PTO” 16
“BATTERY” CHANGE CONTROL LEVER 16
“STEERING” CONTROL LEVER 16
FIRE SUPPRESSION ACTUATORS 16
CIRCUIT BREAKER RESET ARM 17
REMOTE CIRCUIT BREAKER RESET LEVER 17
DIF-LOK ACTUATOR (OPERATOR SELECT) 18
AUTOMATIC EMERGENCY/PARK BRAKE RELEASE HAND PUMP 18
WARNING GONG 18
STARTING PROCEDURE 20
PROCEDURES FOR LOADING AND UNLOADING THE LONGWALL ROOF SUPPORT 24
LOADING FROM THE LONG AXIS OF THE SHIELD 24
UNLOADING FROM THE LONG AXIS OF THE SHIELD 24
LOADING FROM THE SIDE OF THE SHIELD 24
TOWING A DISABLED MACHINE 27
SHUTDOWN PROCEDURE 29
Bucyrus America, Inc
Revised 12 – 07
MODEL VT636-2 VERSATRAC®
II
BEFORE MAINTENANCE OR SERVICING ONLY 29
BATTERY CHANGE PROCEDURE 31
GENERAL MAINTENANCE INSTRUCTIONS 36
BEFORE MAINTENANCE OR SERVICING 36
MAINTENANCE CAPACITIES AND SPECIFICATIONS 38
RECOMMENDED LUBRICANTS AND CAPACITIES 40
PERIODIC MAINTENANCE PROCEDURES 41
EVERY THIRD SHIFT 41
ONCE PER WEEK 43
ONCE PER MONTH 48
EVERY THREE MONTHS 50
EVERY THREE MONTHS 51
YEARLY 56
GREASE LUBRICATION CHART 57
EVERY THIRD SHIFT 57
EVERY THREE MONTHS 57
TIRE/WHEEL INSTALLATION PROCEDURE 62
TIRE/WHEEL STRESSES 62
WHEEL MOUNTING ARRANGEMENTS 62
PROBLEM AREAS 63
WHEEL MOUNTING TIPS 63
RECOMMENDED WHEEL MOUNTING PROCEDURES 64
PRECAUTIONS 64
TROUBLESHOOTING PROCEDURES 65
HYDRAULIC SYSTEM (GENERAL) 66
BRAKES 69
HYDRAULIC CYLINDERS 72
HYDRAULIC PUMP 73
MAJOR MAINTENANCE PROCEDURES 76
HYDRAULIC OIL FILL PROCEDURE 76
BRAKE BLEEDING PROCEDURE 77
CONTACTOR TIP REPLACEMENT 78
DRIVE MOTOR/GEAR BOX REMOVAL AND INSTALLATION 79
ACCUMULATOR OPERATION AND PRECHARGING PROCEDURE 81

3.CAT Roof Support Bucyrus 200 Dual & Single Motor Solid State Controllers Operation & Troubleshooting & Guide Manual PN A6474X226

PREFACE 2
SYMBOLS AND SPECIAL NOTATIONS 3
MAJOR HAZARDS 5
SAFETY PRECAUTIONS AND GUIDELINES 6
OVERVIEW 6
MAINTENANCE 6
INTRODUCTION 7
BUCYRUS 2000: INNOVATIVE SPEED CONTROL BY BUCYRUS AMERICA, INC 7
GENERAL SPECIFICATIONS 12
FAIL-SAFE OPERATION WILL INCLUDE THE FOLLOWING: 12
DESCRIPTION OF FEATURES 13
BUCYRUS 2000 MOTOR CONTROLLER CONSIST OF: 13
BUCYRUS 2000 MOTOR IGBT PANEL (POWER CONNECTIONS) 13
MICROPROCESSOR BASED LOGIC CARD (CONTROL INPUTS) 13
CONFIGURATION JUMPER TABLE 15
OPTIONAL DASHBOARD DISPLAY FEATURES (SEE FIGURE 9) 15
FAULT MESSAGE CHART 16
OPTIONAL HAND HELD DIAGNOSTICS/CALIBRATOR UNIT 18
PERSONALITY ADJUSTMENT PROCEDURE 19
TRACTION PERSONALITIES (CONTROLLER ADJUSTMENTS) 19
TRACTION STATUS DISPLAY 21
TRACTION TEST DISPLAY 23
TRACTION BDI DISPLAY 24
ERROR CODE LEGEND (STATUS DISPLAY) 25
TROUBLESHOOTING 26
IGBTMEASUREMENTS 27
INDIVIDUAL IGBT MEASUREMENTS 28
DIODEMEASUREMENTS 29
DIODEMEASUREMENTS 30
PANEL MEASUREMENTS 31
DRIVER MEASUREMENTS 32
IGBT DUAL MOTOR PANEL, FIGURE 16 34
IGBT SINGLEMOTOR PANEL,FIGURE 17 35
IGBT HEAT SINK ASSEMBLY, FIGURE 18 36
SINGLE MOTOR PANEL HARNESS ASSEMBLY, FIGURE 19 37
DUAL MOTOR PANEL HARNESS ASSEMBLY, FIGURE 20 38
DASHBOARD DISPLAY, FIGURE 21 39
DUAL “Y” HARNESS, FIGURE 22 40
HARNESS FOR DASHBOARD DISPLAY, FIGURE 23 41
CALIBRATOR UNIT, FIGURE 24 42
BUCYRUS 2000 PUMPMOTOR SHUNT, FIGURE 25 42
BUCYRUS 2000 PANELWIRING HARNESS, FIGURE 26 43

4.CAT 5, 6, 8, 10, 12 & 14 BATTERY CHARGER OPERATION, PREVENTIVE MAINTENANCE, TROUBLESHOOTING & GUIDE MANUAL A6474X230

PREFACE 1
SYMBOLS AND SPECIAL NOTATIONS 2
MAJOR HAZARDS 4
SAFETY PRECAUTIONS AND GUIDELINES 5
OVERVIEW 5
LOCATION 5
PRE-START 5
MAINTENANCE 6
THEORY OF OPERATION FERRORESONANT DESIGN 8
INTRODUCTION 9
GENERAL 9
GENERAL INFORMATION 10
RECEIVING INSTRUCTIONS 10
HANDLING 10
NOMENCLATURE PLATES 10
ADJUSTMENTS 10
SPARE PARTS 10
RATINGS AND SPECIFICATIONS 11
OUTPUT RATINGS 11
INPUT RATINGS 11
TYPICAL ELECTRICAL SPECIFICATIONS 11
STANDARD FEATURES 12
OPTIONAL GROUND INTEGRITY 12
ENVIRONMENTAL RATINGS 13
INSTALLATION INFORMATION 14
MINIMUMWIRE SIZES 14
ELECTRICAL CONNECTIONS & FIELDWIRING 14
OPERATION 16
START UP (ELECTRONIC TIMER) 16
ADJUSTMENTS 17
CIRCUIT OPERATION 17
TROUBLESHOOTING 18
GENERAL INSPECTION 18
SERVICE INFORMATION 18
Bucyrus America, Inc
Revised 12 – 07
BUCYRUS DIGITAL II DISPLAY CHARGERS
SYMPTOMS AND CAUSES 19
GROUND AND SHORT CIRCUIT TEST 19
TROUBLESHOOTING AND REPLACING POWER SILICON DIODES 20
CHECKING CAPACITORS 20

DESCRIPTION:

CAT Roof Support Mine Power Storage Batteries Installation, Use Maintenance & Repair Manual A6474X26 – PDF DOWNLOAD

1.CAT Roof Support Mine Power Storage Batteries Installation, Use Maintenance & Repair Manual A6474X26
2.CAT Roof Support VT636-2 Longwall Shield Mover Operation, Preventive Maintenance Troubleshooting & Service Guide Manual A6474X228
3.CAT Roof Support Bucyrus 200 Dual & Single Motor Solid State Controllers Operation & Troubleshooting & Guide Manual PN A6474X226
4.CAT 5, 6, 8, 10, 12 & 14 BATTERY CHARGER OPERATION, PREVENTIVE MAINTENANCE, TROUBLESHOOTING & GUIDE MANUAL A6474X230

PREFACE:

• This manual is intended to provide GENERAL product information for Bucyrus
  America, Inc. mine power storage batteries. The illustrations, descriptions and
  procedures contained in this publication apply only to Bucyrus America, Inc. mine
  power storage batteries. Bucyrus America, Inc. reserves the right to revise
  models and designs without prior notice.
• This Bucyrus America, Inc. mine power storage battery was manufactured under
  the guidelines, procedures and requirements of the U. S. Federal Coal Mine
  Health and Safety Act, Code of Federal Regulations, Title 30, Chapter 1, Subpart
  0, Part 75 for underground coal mines, and other applicable non-U. S. regulatory
  agency standards.
• At the completion of the manufacturing process, the battery was issued the
  appropriate approval numbers and nameplates indicating it met the technical
  requirements of these regulatory agencies. Any change to the design or
  structure of the battery, without the consent of Bucyrus America, Inc. and these
  regulatory agencies, or any repair or replacement of parts contrary to Bucyrus
  America, Inc.’s instructions, may invalidate these approvals and render the
  battery unsafe to operate.
• Strict compliance with all Federal and State Mining laws, regulations and
  practices regarding the safe operation and maintenance of underground mining
  equipment and strict adherence to the instructions in this manual is necessary for
  the personal safety of those working on or around this battery.
• While this manual attempts to anticipate the most important operations and maintenance
  needs for this battery, unforeseen circumstances may arise that have not been
  addressed in this manual. If any concerns or questions arise, please contact
  your Bucyrus America, Inc. Service Representative immediately.
• This work contains information protected under trade secret and other intellectual
  property laws, and is protected under the U. S. Copyright Act of 1976, as
  amended. This work is provided under license and the license is nontransferable.
  Distribution and access is limited only to authorized personnel.
• Disclosure, reproduction, distribution or unauthorized use may be a violation of
  federal and state laws and may subject the unauthorized user to criminal liability.

Questions? Email us: [email protected]

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