Operation Manual for CAT MD6640 Blast Hole Drill System PDF

Description

CAT Rotary Track Drills MD6640 Blast Hole Drill System Operation Manual – PDF DOWNLOAD

DESCRIPTION:

CAT Rotary Track Drills MD6640 Blast Hole Drill System Operation Manual – PDF DOWNLOAD

Introduction

GENERAL INFORMATION

• This manual is designed to assist the owner in the operation of this machine. By following easy to understand step-by-step procedures the operators can perform all tasks in a safe manner.
• THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied. Please carefully read the instructions in it.
• All parts are listed by group and/or product code numbers with the associated item/part numbers for THIS SPECIFIC MACHINE. Order parts in the exact quantity needed.
• RIGHT and LEFT refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab. Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments.
• Records on each machine are filed by serial number and when given this number, your machine’s specific design and original equipment is accessed quickly by the Caterpillar Global Mining parts representative. Periodic additions or revisions may be made to this manual. Should you require additional information or factory service assistance contact your regional service representative or:

Caterpillar Global Mining, LLC
Mining Products Division
3501 S FM 1417
Denison, TX 75020
903-786-9621

The company reserves the right to make changes or add improvements to its machines at any time. This will be without incurred obligations to install such changes on machines sold previously. Due to this ongoing program of product research and development some procedures, specifications and parts may be altered in a constant effort to improve our machines

SAFETY

• The safety alert symbols displayed here and throughout this manual, are used to call attention to instructions concerning personal safety. Carefully read and follow these instructions and observe all SAFETY, DANGER and CAUTION graphics mounted on various areas of the machine.
• Be certain anyone servicing this machine is aware of these SAFETY SYMBOLS and their definitions. If it is impossible to safely perform any of the enclosed maintenance and operational procedures, contact your regional Caterpillar Global Mining service representative or the factory.
• The following defines distinctions between safety instructions. In all these definitions the safety alert signal is used.

TABLE OF CONTENTS:

CAT Rotary Track Drills MD6640 Blast Hole Drill System Operation Manual – PDF DOWNLOAD

MD6640 BLAST HOLE DRILL 1
GENERAL INFORMATION 5
SAFETY 6
SAFETY PRECAUTIONS 7
FIRE PREVENTION CONSIDERATIONS 10
STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS 11
WARNING SIGNS AND DECALS 14
Stored Energy Signs 15
OPERATION NEAR ELECTRICAL TRANSMISSION LINES 16
MACHINE OVERVIEW 17
PROPEL MACHINERY 18
MAIN FRAME AND DECKS 19
MACHINERY HOUSE 20
MAIN AIR SYSTEMS 21
Air Compressor 21
HYDRAULIC SYSTEM 22
OPERATOR’S CAB 23
MAST 23
Mast/Machinery 24
ROTARY GEARCASE 25
PULLDOWN GEARCASE 26
DRILL TOOL STRING ASSEMBLY 27
BREAKOUT WRENCH 28
CABLE REEL 28
CONTROLS – LOCATION AND FUNCTION 29
OPERATOR’S CONTROL CONSOLES 29
OPERATOR’S CONTROL CONSOLE – OVERVIEW 29
LEFT CONTROL CONSOLE 30
LEFT CONTROL CONSOLE – OVERVIEW 30
PROGRAMMED DRILL CONTROL PUSHBUTTON — OPTION 31
OPERATING MODE SELECTOR SWITCH 31
PULLDOWN / HOIST SPEED RANGE SELECTOR SWITCH 31
HOIST BRAKE SWITCH 32
MAIN AIR VALVE SWITCH 32
DEPTH INDICATOR RESET PUSH-BUTTON 32
EMERGENCY STOP PUSH-BUTTON 33
BIT VIEW HATCH SWITCH 33
1-2
System Operation Section
MD6640 Blasthole Drill BI012706
LEFT JOYSTICK (DUAL FUNCTION) – PROPEL TRACK / WINCH 33
ROTARY DRIVE SPEED SELECTOR SWITCH 34
HOIST/PULLDOWN RHEOSTAT 34
DUST CONTROL ON/OFF SWITCH — OPTION 34
DUST CURTAIN SWITCH — OPTION 34
DUST CONTROL FLOW CONTROL — OPTION 35
UNDER DECK SPRAYERS — OPTION 35
RIGHT CONTROL CONSOLE 36
RIGHT CONTROL CONSOLE – OVERVIEW 36
PIPE POSITIONER SWITCH 37
RIGHT JOYSTICK (TRIPLE FUNCTION) – PROPEL TRACK / PIPE RACK / MAST 37
ROTARY SPEED POTENTIOMETER 38
DUST SEAL SLIDER SWITCH 38
PROPEL SPEED RANGE SELECTOR SWITCH 38
HORN PUSH-BUTTON 38
TOOL WRENCH SWITCH 38
BREAKOUT WRENCH SWITCH 39
PIPE RACK SELECTOR SWITCH 39
LEVELING JACK CONTROL SWITCHES 39
AUTO LEVEL SWITCH 39
AUXILIARY CONTROL CONSOLE 41
EXTERIOR LIGHTS 41
TRAIL CABLE TRIP PUSH-BUTTON 41
FLOOR DEFROST SWITCH 42
HEATER / VENT / AIR CONDITIONER CONTROLS 42
BOARDING STAIRS SWITCH 42
RADIO / CD PLAYER 42
OPERATOR’S DISPLAY 43
OPERATOR’S DISPLAY MONITOR 43
DISPLAY AREA & INDICATORS 43
DISPLAY SCREENS 44
TITLE SCREEN 44
LEVELING SCREEN 45
STATUS SCREEN 45
ACTIVE ALARM 46
STATUS SCREEN with Pop-up Ribbon 46
ALARM HISTORY 47
HELP NAVIGATION 47
PLC DIAGNOSTICS 48
CALIBRATION and LIMITS 48
OPERATING HOURS 49
FIELD TESTS 49
MACHINERY HOUSE CONTROLS 50
LIGHTING LOAD CENTER 50
LIGHTING LOAD CENTER 50
CONTROLS LOCATED ON LOW VOLTAGE START CABINET 51
CONTROLS LOCATED ON LOW VOLTAGE CABINET 51
CONTROL LOCATED ON PROGRAMMABLE CONTROLLER CABINET 52
TYPICAL PROGRAMMABLE CONTROL CABINET 52
HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 52
1-3
System Operation Section
BI012706 MD6640 Blasthole Drill
TYPICAL HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 52
MISCELLANEOUS CONTROLS 53
HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL 53
Hydraulic Reservoir Remote Fill Control Panel 53
PORTABLE REMOTE PROPEL STATION (OPTIONAL) 53
PORTABLE REMOTE PROPEL STATION 53
RADIO REMOTE PROPEL STATION (OPTIONAL) 54
PRESTART CHECKS 56
EXTERNAL INSPECTION 56
ONBOARD INSPECTION 58
PRESTART LUBRICATION 60
START-UP 61
MACHINE START UP 61
MACHINERY CHECK 62
BREAK-IN OF NEW COMPONENTS 62
ROTARY DRIVE UNIT BREAK-IN 62
HOIST/PULLDOWN GEARCASE BREAK-IN 62
ELECTRIC MOTOR BREAK-IN 62
OPERATION 63
PROPELLING 63
DEFINITIONS 63
PROPEL PROCEDURE 64
STRAIGHT PROPEL – FORWARD OR REVERSE 65
GRADUAL RIGHT HAND TURN 66
GRADUAL LEFT HAND TURN 66
COUNTER-ROTATION LEFT HAND TURN 67
ENSURE GRADUAL TURNS ARE MADE – 15° INCREMENTS 67
TOWING PROCEDURE 69
TOWING PROCEDURE 69
CABLE REEL OPERATION 71
LEVELING 72
MAST RAISING AND LOWERING 73
MAST RAISING 74
MAST STATUS SCREEN 75
MAST LOWERING 76
PULLDOWN MACHINERY OPERATION 77
AUXILIARY WINCH OPERATION 78
PIPE RACK OPERATION 79
PIPE RACK OPERATION 80
TOOL HANDLING 82
PIPE LOADING AND UNLOADING 82
DRILL TOOL STRING ASSEMBLY 84
TOOL STRING 84
STABILIZER INSTALLATION 85
BREAKOUT WRENCH OPERATION 89
DRILL TOOL STRING DISASSEMBLY 90
ADDING ADDITIONAL DRILL PIPE 92
REMOVAL OF MULTIPLE SECTION DRILL PIPE 93
1-4
System Operation Section
MD6640 Blasthole Drill BI012706
ANGLE DRILLING 94
ANGLE DRILLING EQUIPMENT 94
PIPE POSITIONER 95
JIB CRANE 96
DUST SUPPRESSION SYSTEM OPERATION 97
WATER INJECTION SYSTEM 98
DRILLING 99
VERTICAL DRILLING 99
STARTING THE HOLE (COLLARING) 100
NORMAL DRILLING 101
ENDING THE HOLE 103
ENDING THE HOLE (MULTIPLE PIPE SECTIONS) 104
DRILLING DIFFICULT FORMATIONS 104
UNCONSOLIDATED MATERIALS 105
WET OR STICKY FORMATIONS 107
ANGLE DRILLING 108
PROGRAMMED DRILL CONTROL DRILLING 109
PREPARING TO MOVE 110
MACHINE SHUTDOWN 111
SHUT DOWN PROCEDURE 111
SHORT TERM STORAGE 112
LONG TERM STORAGE 113
ATTENDED LONG TERM STORAGE 114
UNATTENDED LONG TERM STORAGE 114
TOOL RECOVERY 115
DRILL STABILITY CHARTS 117
Drill Stability Chart – Special Propel Conditions 117
Drill Stability Chart – Typical Propel Conditions 118
65 OR 70 FOOT MAST – TYPICAL MACHINE SPECIFICATIONS 120
GENERAL ESTIMATED COMPONENT WEIGHTS 122

CAT ROTARY TRACK DRILLS MD6640 BLAST HOLE DRILL SYSTEM OPERATION MANUAL – PDF DOWNLOAD:

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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