CAT Rotary Track Drills MD6640 SKS Series Infinity Blasthole Drill Operation & Maintenance Manual – PDF DOWNLOAD

Description

CAT Rotary Track Drills MD6640 SKS Series Infinity Blasthole Drill Operation & Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

CAT Rotary Track Drills MD6640 SKS Series Infinity Blasthole Drill Operation & Maintenance Manual – PDF DOWNLOAD

Safety Instructions

After Operation
1, Follow Shut Down Procedures given in Section

Maintenance

1.  Do Not service, perform maintenance or make adjustments while machine is running.
2. Two People shall be present when performing service work, both being fully trained on the safety issues, One person shall supervise from the operator’s position and have immediate access to an emergency stop in all situations, Visual, audible or verbal communication signals must be estab• lished and understood by both persons,
3. Be Sure each person is adequately trained to perform service and maintenence procedures.
4. A Warning Tag must be placed on starting controls to alert personnel that someone is working on the machine and disconnect battery before making repairs or adjustments to machine.
5. Be Sure you have adequate lighting when performing service work at night.
6. Relieve Pressure on hydraulic oil tank or pneumatic systems before loosening connections or parts.
7. Do Not hammer on bit or drill pipe. Use only proper tools to make repair or adjustments.
8. Do Not weld or grind near oil lines.
9. Do Not attempt to remove radiator cap when engine is hot or has overheated.
10. Be Sure machine and components are well supported before servicing or replacing parts.
11. Always maintain a metal-to-metal contact between the fill nozzle and fuel tank when filling the fuel tank. This will prevent sparks and the possibility of an explosion.
12. Do Not smoke or use an open flame near batteries, when servicing the batteries. Batteries can give off hydrogen which is a highly explosive gas.
13. Be sure no tools or other loose objects are left on the engine, drive mechanisms or drilling platform. They could be thrown by this equipment with a powerful force.

Equipment Transfer
1. If all or part of the equipment is shipped to a new destination, always include a complete instruction
manual or a copy of the following topics:
• Safety Section
• Operation Instructions including:
• Pre-Start Checks
• Start-up
• After Start Checks
• Shutdown Procedure
• Propelling Machine

TABLE OF CONTENTS:

CAT Rotary Track Drills MD6640 SKS Series Infinity Blasthole Drill Operation & Maintenance Manual – PDF DOWNLOAD

INTRODUCTION
Machine Data i
Parts Ordering & Product Support ii
Product Description iii
Manual Contents iii
SKS Locator v
SAFETY SECTION 1
Overview of Potential Hazards 1-2
Before Operation 1-3
Operation 1-3
After Operation 1-4
Maintenance 1-4-
Equipment Transfer 14
OPERATOR CONTROLS SECTION 2
Graphic Symbol Legend 2-2
Operator Control Panel 2-8
Instrument Panel 2-12
System Pressure Gauge Panel 2-14
Switch Panel 2-16
Switch Panel Options 2-20
MAINTENANCE SECTION 3
General Information 3-3
Machine Storage 3-3
Daily Maintenance Checks 3-5
Lubrication Points 3-6
Lubrication Notes 3-8
General 3-8
Rotary and Pump Drive Gearboxes 3-8
Winch Gearbox 3-8
Service Chart 3-9
Intervals and Fluids 3-9
Maintenance & Lubrication Schedule 3-1 O
Lubricant Specifications 3-14
Compressor 3-14
Lubricating Grease 3-14
Gear Lubricant 3-14
Selection of Hydraulic Oil: 3-15
Vi ~?SVEDALA Introduction
BI615884 Table of Contents
OPERATING INSTRUCTIONS SECTION 4
Pre-Start Checks 4-2
Commissioning A New Machine 4-2
Walk Around Checks: 4-2
Pre-Start Checklist 4-3
Fluid Levels: 4-3
Operator Controls: 4-3
Fire Extinguisher Specifications: 4-3
Start–Up Procedure 44
To Start Engine: 44
After Start Checks: 4-5
Shut Down: 4-5
Emergency Shutdown (optional) ~
Emergency Shutdown Circuit (optional) 4-7
Cold Weather Starting 4S
Hydraulic System Warm-Up 4S
Compressor Warm-Up (Low Pressure) 4-9
Compressor Warm-Up (High Pressure) 4-10
Propelling Machine 4-11
Propelling Up, Down and Across Grades: 4-12
Propelling Over Electrical Cables: 4-13
Leveling Machine 4-14
Raising Machine (lowering jacks) 4-14
Lowering Machine (raising jacks) 4-14
Leveling Procedure 4-15
Re-Leveling Procedure 4-15
Raising Mast 4-16
Lowering Mast 4-17
Loading Drill Pipe 4-18
Equipment Required: 4-18
Procedure: 4-18
Preparing to Drill 4-19
Installing and Removing Drill Bit 4-19
Drilling Procedures 4-20
Drilling with Standard Bit 4-21
Drilling with a Down The Hole Hammer 4-23
Multiple Pass Drilling 4-28
Adding Drill Pipe 4-29
Retracting Drill Pipe 4-30
Introduction ~’1’SVEDALA vii
BI615884 Table of Contents
DRILLING PRACTICES SECTION 5
Drilling Terminology 5-2
Bit Weight & Rotary Speeds 5-3
Rotary Drill Bits 5-5
Drag Bits 5-5
Tri~one Roller Bits 5 s
Rotary Blast Hole Drill Strings • • •• 5-8
Drill Pipe , 5-8
Pipe Threads 5-9
A P I Regular Threads 5-9
BECO Threads 5-9
Rotary Blast Hole Drill Strings 5-10
Thread Grease 5-1 O
Substitutes 5-1 O
Drill Bit Stabilizers 5-11
Compressed Air 5-12
Air Requirements 5-12
Up-Hole Velocity Calculations • • 5-12
Drilling Related Problems • • 5-13
Human Error Problems • • 5-13
Operational Related Problems 5-13
Formation Related Problems • • • • 5-13
Operating Problems and Indicators 5-14
Solving Drilling Problems 5-15
MACHINE SPECIFICATIONS AND TRANSPORT SECTION 6
SKS Specifications 6-2
Weights and Dimensions • 6-2
SKS-15 Specifications 6-3
Weights and Dimensions 6-3
Transporting Machine 64
Mast Removal and Installation 64
Mast Removal: 64
Mast Installation: 6-5
Loading and Unloading of Machine 6-6
Loading Machine: 6-6
Unloading Machine: 6-7
SKS Lifting Points • 6-8
Loading and Unloading of Mast • 6-9
Loading Mast: • 6-9
Unloading Mast: 6-9
SKS Transient Stability Limits 6-10
Metric Conversions 6-11
viii

CAT ROTARY TRACK DRILLS MD6640 SKS SERIES INFINITY BLASTHOLE DRILL OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD:

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