CAT SCOOP 488L and 488-6 WITH CONTROL HANDLE OPERATION PREVENTIVE MAINTENANCE TROUBLESHOOTING & SERVICE GUIDE (A6474X235) – PDF DOWNLOAD

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CAT SCOOP 488L and 488-6 WITH CONTROL HANDLE OPERATION, PREVENTIVE MAINTENANCE, TROUBLESHOOTING & SERVICE GUIDE (A6474X235) – PDF DOWNLOAD

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CAT SCOOP 488L and 488-6 WITH CONTROL HANDLE OPERATION, PREVENTIVE MAINTENANCE, TROUBLESHOOTING & SERVICE GUIDE (A6474X235) – PDF DOWNLOAD

Language : English
Pages : 260
Downloadable : Yes
File Type : PDF

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DESCRIPTION:

1. CAT SCOOP 488L and 488-6 WITH CONTROL HANDLE OPERATION, PREVENTIVE MAINTENANCE, TROUBLESHOOTING & SERVICE GUIDE (A6474X235) 
2. CAT SCOOP INSTALLATION, USE, MAINTENANCE AND REPAIR OF MINE POWER STORAGE BATTERIES (A6474X26)
3. CAT SCOOP BUCYRUS 5, 6, 8, 10, 12 AND 14 BATTERY CHARGERS WITH DIGITAL DISPLAY OPERATION PREVENTIVE MAINTENANCE TROUBLESHOOTING AND GUIDE (A6474X230)
4. CAT SCOOP KESSLER AXLES SERVICE MANUAL
5. CAT SCOOP BUCYRUS 2000 DUAL AND SINGLE MOTOR SOLID STATE CONTROLLERS OPERATION & TROUBLESHOOTING GUIDE (A6474X226)
6. CAT SCOOP BATTERY CHARGING AND MAINTENANCE INSTRUCTIONS (A6474X61)

• This manual is intended to provide GENERAL product information for the Model 488 Series UN-A-TRAC®. The illustrations, descriptions and procedures contained in this publication apply only to this Model 488 UN-A-TRAC®. Bucyrus America, Inc. reserves the right to revise models and designs without prior notice.
• This Model 488 UN-A-TRAC® was manufactured under the guidelines, procedures and requirements of the U. S. Federal Coal Mine Health and Safety Act, Code of Federal Regulations, Title 30, Chapter 1, Subpart 0, Part 75 for underground coal mines, and other applicable non-U. S. regulatory agency standards.
• At the completion of the manufacturing process, this Model 488 UN-A-TRAC® was issued the appropriate approval numbers and nameplates indicating it met the technical requirements of these regulatory agencies. Any change to the design or structure of this Model 488 UN-A-TRAC®, without the consent of Bucyrus America, Inc., and these regulatory agencies, or any repair or replacement of parts contrary to Bucyrus America’s instructions, may invalidate these approvals and render this Model 488 UN-A-TRAC® unsafe to operate.
• Strict compliance with all Federal and State Mining laws, regulations and practices regarding the safe operation and maintenance of underground mining equipment and strict adherence to the instructions in this manual is necessary for the personal safety of those working on or around this Model 488 UN-A-TRAC®.
• While this manual attempts to anticipate the most important operations and maintenance needs for this Model 488 UN-A-TRAC®, unforeseen circumstances may arise that have not been addressed in this manual. If any concerns or questions arise, please contact your Bucyrus America Service Representative immediately.
• This work contains information protected under trade secret and other intellectual property laws, and is protected under the U. S. Copyright Act of 1976, as amended. This work is provided under license and the license is nontransferable. Distribution and access is limited only to authorized personnel. Disclosure, reproduction, distribution or unauthorized use may be a violation of federal and state laws and may subject the unauthorized user to criminal liability.

TABLE OF CONTENTS:

• CAT SCOOP 488L and 488-6 WITH CONTROL HANDLE OPERATION, PREVENTIVE MAINTENANCE, TROUBLESHOOTING & SERVICE GUIDE (A6474X235)

PREFACE 1
SYMBOLS AND SPECIAL NOTATIONS 3
MAJOR HAZARDS 5
SAFETY PRECAUTIONS AND GUIDELINES 7
OVERVIEW 7
PRE-START INSPECTION 7
STARTING 7
OPERATING 7
STOPPING 8
MAINTENANCE 8
INTRODUCTION 9
CONTROLS AND INDICATOR 11
SERVICE BRAKE PEDAL 11
FIRE SUPPRESSION ACTUATORS 12
SPEED-SWITCH (ACCELERATOR) FOOT PEDAL 12
CONTROL HANDLE 12
CIRCUIT BREAKER RESET LEVER 14
TAPE SWITCH (PANIC STRIP) 15
WARNING GONG 15
FIGURE 8 – WARNING GONG 16
LA 2000 DASHBOARD DISPLAY (OPTIONAL) 16
GAUGE PANEL (OPTIONAL) 16
“STEERING” CONTROL LEVER 18
“LEFT-HAND STEERING” CONTROL LEVER 18
“BUCKET” CONTROL LEVER 19
“EJECTOR” CONTROL LEVER 19
“WINCH” CONTROL LEVER (OPTIONAL) 20
“2-SPEED WINCH” CONTROL 20
“BATTERY CHANGER” CONTROL LEVER 20
HYDRAULIC PTO ACTUATOR 20
BRAKE RELEASE HAND PUMP 20
STARTING PROCEDURE 23
TOWING A DISABLED MACHINE 27
SHUTDOWN PROCEDURE 29
BATTERY CHANGE PROCEDURE (VERTICAL LIFT) 31
BATTERY CHANGE PROCEDURE (GROUND LEVEL) 37
GENERAL MAINTENANCE INSTRUCTIONS 45
CRITICAL TORQUE VALUES 47
LUBRICANTS, FLUIDS AND CAPACITIES 47
MAINTENANCE CHECK LIST 49
PERIODIC MAINTENANCE PROCEDURES 51
EVERY SHIFT 51
ONCE PER WEEK 52
ONCE PER MONTH 57
EVERY THREE MONTHS 59
LUBRICANT SPECIFICATIONS 61
APPROVED SUPPLIERS 61
LUBRICATION CHART 63
ONCE PER WEEK 63
TROUBLESHOOTING PROCEDURES 65
HYDRAULIC SYSTEM (GENERAL) 66
BRAKES (SERVICE) WET DISC 67
BRAKES (AUTOMATIC WET DISC) 68
CYLINDERS 68
PUMPS 69
RELIEF VALVES 71
MAJOR MAINTENANCE PROCEDURES 73
DRIVE MOTOR/GEARBOX (SPEED REDUCER) REMOVAL AND REPLACEMENT 73
TIRE/WHEEL INSTALLATION PROCEDURE 76
TIRE/WHEEL STRESSES 76
WHEEL MOUNTING ARRANGEMENTS 76
PROBLEM AREAS 76
WHEEL MOUNTING TIPS 77
RECOMMENDED WHEEL MOUNTING PROCEDURES: 78
PRECAUTIONS: 78

• CAT SCOOP INSTALLATION, USE, MAINTENANCE AND REPAIR OF MINE POWER STORAGE BATTERIES (A6474X26)

PREFACE 1
SYMBOLS AND SPECIAL NOTATIONS 3
MAJOR HAZARDS 5
SAFETY PRECAUTIONS AND GUIDELINES 7
OVERVIEW 7
MAINTENANCE 7
CHAPTER 1 – INTRODUCTION 8
SECTION I GENERAL 8
SECTION II DEFINITIONS 9
SECTION III DESCRIPTION AND CONSTRUCTION 9
SECTION IV PRINCIPLES OF OPERATION 13
CHAPTER 2 – INSTALLATION, USE, AND MAINTENANCE 16
SECTION I PREPARATION FOR USE 16
SECTION II ROUTINE MAINTENANCE 20
CHAPTER 3 – FIELD SERVICING AND REPAIR 25
SECTION I TROUBLESHOOTING 25
SECTION II REPAIRING BATTERIES 26
CHAPTER 4 – HEALTH AND SAFETY 35
SECTION I BATTERY HAZARDS 35
SECTION II SAFETY PROCEDURES 35
CHAPTER 5 – STORAGE AND SHIPMEMT 39

• CAT SCOOP BUCYRUS 5, 6, 8, 10, 12 AND 14 BATTERY CHARGERS WITH DIGITAL DISPLAY OPERATION PREVENTIVE MAINTENANCE TROUBLESHOOTING AND GUIDE (A6474X230)

PREFACE 1
SYMBOLS AND SPECIAL NOTATIONS 2
MAJOR HAZARDS 4
SAFETY PRECAUTIONS AND GUIDELINES 5
OVERVIEW 5
LOCATION 5
PRE-START 5
MAINTENANCE 6
THEORY OF OPERATION FERRORESONANT DESIGN 8
INTRODUCTION 9
GENERAL 9
GENERAL INFORMATION 10
RECEIVING INSTRUCTIONS 10
HANDLING 10
NOMENCLATURE PLATES 10
ADJUSTMENTS 10
SPARE PARTS 10
RATINGS AND SPECIFICATIONS 11
OUTPUT RATINGS 11
INPUT RATINGS 11
TYPICAL ELECTRICAL SPECIFICATIONS 11
STANDARD FEATURES 12
OPTIONAL GROUND INTEGRITY 12
ENVIRONMENTAL RATINGS 13
INSTALLATION INFORMATION 14
MINIMUMWIRE SIZES 14
ELECTRICAL CONNECTIONS & FIELDWIRING 14
OPERATION 16
START UP (ELECTRONIC TIMER) 16
ADJUSTMENTS 17
CIRCUIT OPERATION 17
TROUBLESHOOTING 18
GENERAL INSPECTION 18
SERVICE INFORMATION 18
SYMPTOMS AND CAUSES 19
GROUND AND SHORT CIRCUIT TEST 19
TROUBLESHOOTING AND REPLACING POWER SILICON DIODES 20
CHECKING CAPACITORS 20

• CAT SCOOP KESSLER AXLES SERVICE MANUAL

1 Important remarks
2 Lubrication intervals and maintenance instructions
3 General instructions for correct assembly and disassembly
Service tools
4 Assembly drive assembly
5 Assembly hub assembly
6 Assembly panetary gear drive
7 Assembly service brake
8 Assembly parking brake

• CAT SCOOP BUCYRUS 2000 DUAL AND SINGLE MOTOR SOLID STATE CONTROLLERS OPERATION & TROUBLESHOOTING GUIDE (A6474X226)

PREFACE 2
SYMBOLS AND SPECIAL NOTATIONS 3
MAJOR HAZARDS 5
SAFETY PRECAUTIONS AND GUIDELINES 6
OVERVIEW 6
MAINTENANCE 6
INTRODUCTION 7
BUCYRUS 2000: INNOVATIVE SPEED CONTROL BY BUCYRUS AMERICA, INC 7
GENERAL SPECIFICATIONS 12
FAIL-SAFE OPERATION WILL INCLUDE THE FOLLOWING: 12
DESCRIPTION OF FEATURES 13
BUCYRUS 2000 MOTOR CONTROLLER CONSIST OF: 13
BUCYRUS 2000 MOTOR IGBT PANEL (POWER CONNECTIONS) 13
MICROPROCESSOR BASED LOGIC CARD (CONTROL INPUTS) 13
CONFIGURATION JUMPER TABLE 15
OPTIONAL DASHBOARD DISPLAY FEATURES (SEE FIGURE 9) 15
FAULT MESSAGE CHART 16
OPTIONAL HAND HELD DIAGNOSTICS/CALIBRATOR UNIT 18
PERSONALITY ADJUSTMENT PROCEDURE 19
TRACTION PERSONALITIES (CONTROLLER ADJUSTMENTS) 19
TRACTION STATUS DISPLAY 21
TRACTION TEST DISPLAY 23
TRACTION BDI DISPLAY 24
ERROR CODE LEGEND (STATUS DISPLAY) 25
TROUBLESHOOTING 26
IGBTMEASUREMENTS 27
INDIVIDUAL IGBT MEASUREMENTS 28
DIODEMEASUREMENTS 29
DIODEMEASUREMENTS 30
PANEL MEASUREMENTS 31
DRIVER MEASUREMENTS 32
IGBT DUAL MOTOR PANEL, FIGURE 16 34
IGBT SINGLEMOTOR PANEL,FIGURE 17 35
IGBT HEAT SINK ASSEMBLY, FIGURE 18 36
SINGLE MOTOR PANEL HARNESS ASSEMBLY, FIGURE 19 37
DUAL MOTOR PANEL HARNESS ASSEMBLY, FIGURE 20 38
DASHBOARD DISPLAY, FIGURE 21 39
DUAL “Y” HARNESS, FIGURE 22 40
HARNESS FOR DASHBOARD DISPLAY, FIGURE 23 41
CALIBRATOR UNIT, FIGURE 24 42
BUCYRUS 2000 PUMPMOTOR SHUNT, FIGURE 25 42
BUCYRUS 2000 PANELWIRING HARNESS, FIGURE 26 43

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