CAT SU488 L and SU488 Scoop Operation Manual BI001639- PDF DOWNLOAD
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CAT SU488 L and SU488 Scoop Operation Manual BI001639- PDF DOWNLOAD
1.CAT SU488 L and SU488 Scoop Operation Manual BI001639
2.CAT Scoop 5, 6, 8, 10, 12, 14 and 16 Battery Charger with Digital Display Operation Manual BI001975
3.CAT SCOOP BUC2000 Dual and Single Motor Solid State Controller Operation and Troubleshooting Manual BI001458-05
Description
CAT SU488 L and SU488 Scoop Operation Manual BI001639- PDF DOWNLOAD
FILE DETAILS:
CAT SU488 L and SU488 Scoop Operation Manual BI001639- PDF DOWNLOAD
Language : English
Pages :389
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT SU488 L and SU488 Scoop Operation Manual BI001639- PDF DOWNLOAD
1.CAT SU488 L and SU488 Scoop Operation Manual BI001639
2.CAT Scoop 5, 6, 8, 10, 12, 14 and 16 Battery Charger with Digital Display Operation Manual BI001975
3.CAT SCOOP BUC2000 Dual and Single Motor Solid State Controller Operation and Troubleshooting Manual BI001458-05
About this manual
This chapter provides important information making it easier for you to use this manual. You will also be given information on the structure of the manual and the symbols and characters used
Take care to ensure that the operating manual available to you is applicable
for the type of equipment or machine used.
Caterpillar Model SU488 Scoop
Model SU488 L Scoop
Serial No.: N/A
and is only permitted to be used for equipment of this type.
working on or with the machine. It should, if possible, always be available
at the place of operation.
Send for a new operation manual immediately if the present manual is
no longer complete or has become illegible.
Who is this operating manual intended for?
This operating manual is intended for those persons who work with or
on the machine.
Every person working on the face or in the intersection between face
and entry or in the entry must read this operating manual.
This includes persons who:
■ are in charge of transport
■ perform assembly / disassembly work
■ operate the machine
■ eliminate faults
■ perform daily routine work on the face or in the entry
■ perform maintenance work
■ perform repair work
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT SU488 L and SU488 Scoop Operation Manual BI001639- PDF DOWNLOAD
Table of contents
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Load units, dimensions, and weights 3 4
Before transport 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
5 Operation
Operation 5 3
How to operate the machine 5 3
Who is allowed to operate the machine 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Operator’s compartment – common 5 6
Hydraulic control panel (standard) 5 9
Hydraulic control panel (with vertical lift and QDS) 5 11
Operator’s compartment with control handle 5 15
Operator’s compartment with control station 5 18
Hazard zone 5 20
Starting procedure with control handle 5 21
Machine operation with control handle 5 22
Shutdown procedure with control handle 5 25
Starting procedure with control station 5 27
Shutdown procedure with control station 5 30
Towing a disabled machine 5 31
Battery change procedure (ground level) 5 32
Battery change procedure (vertical lift) 5 38
Instructions on the maintenance 5 45
Important notes 5 45
Before maintenance 5 45
Critical torque values 5 46
Lubricants, fluids and capacities 5 46
Specific lubrication and maintenance instructions 5 51
Every shift 5 51
Weekly 5 52
Monthly 5 53
Every three months 5 64
Major maintenance 5 71
Drive motor/gearbox removal and replacement 5 71
Tire/wheel installation procedure 5 73
Troubleshooting procedures 5 77
Hydraulic system (general) 5 78
Brakes 5 81
Hydraulic cylinders 5 83
Hydraulic pump 5 84
Valves 5 86
6 Technical data
Technical data 6 3
Tightening torques 6 5
Permissible data 6 11
Lubrication fluids and greases 6 11
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
2.CAT Scoop 5, 6, 8, 10, 12, 14 and 16 Battery Charger with Digital Display Operation Manual BI001975
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
General precautions 2 8
Risk of explosive gasses 2 8
Personal precautions 2 9
Preparing to charge precautions 2 9
Unit location precautions 2 10
Major hazards 2 10
Storage and transport 2 11
Installation and start-up 2 12
Operation 2 12
Maintenance and repair 2 12
Overview of the safety instructions 2 15
Chapter 2: Your safety 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 16
Chapter 6: Technical data 2 16
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Load units; dimensions and weights 3 4
Before transport 3 4
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 3
Pre-installation check list 4 4
General information 4 5
Safety features 4 6
Standard features 4 8
Environmental ratings 4 8
Ratings and specifications 4 9
Minimum wire size 4 10
Electrical connections and field wiring 4 11
Ground integrity (optional) 4 12
5 Operation
Operation 5 3
How to operate the battery charger 5 3
Who is allowed to operate the battery charger 5 3
When can charging be started? 5 3
Controls and indicators 5 4
Startup procedure 5 5
Fault codes 5 6
Adjustments 5 7
Circuit operation 5 7
Instructions on the maintenance 5 13
Important notes 5 13
Before maintenance 5 13
General maintenance procedures 5 14
Troubleshooting procedures 5 15
General inspection 5 15
Service information 5 15
Troubleshooting information 5 16
Ground short circuit test 5 17
Troubleshooting and replacing power silicon diodes 5 17
Checking capacitors 5 18
6 Technical data
Technical data 6 3
Components of the battery charger 6 3
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4
3.CAT SCOOP BUC2000 Dual and Single Motor Solid State Controller Operation and Troubleshooting Manual BI001458-05
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules 2 7
Storage and transport 2 7
Pre-start inspection 2 8
Operation 2 8
Maintenance and repair 2 9
Battery hazards 2 10
Safety procedures 2 11
Federal standards 2 11
While handling batteries 2 11
While charging batteries 2 12
While handling acids 2 13
While servicing or repairing batteries 2 14
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 15
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage methods 3 3
Charged and wet batteries 3 3’
Charged and dry batteries 3 3
Transport 3 4
Load units 3 4
Shipment 3 4
Unpacking upon receipt 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
5 Operation
Operation 5 3
Definitions 5 3
Descriptions and construction 5 3
Charging 5 7
Principles of operation 5 11
Fundamentals of cycling 5 11
Ampere-hour capacity 5 12
Voltage 5 12
Rated capacity 5 12
Sulfation 5 13
Operating cycle 5 13
Service life 5 13
Temperature 5 13
Preparation for use 5 15
Establishing battery requirements 5 15
Acid to water proportions 5 15
Charged and wet batteries 5 15
Instructions on the maintenance 5 17
Important notes 5 17
General 5 17
Specific maintenance instructions 5 19
Every shift 5 19
Weekly 5 21
Monthly 5 22
Annually 5 22
Recordkeeping 5 22
Troubleshooting procedures 5 25
Instructions on the adjustment procedures 5 29
Electrolyte specific gravity 5 29
Restoring a sulfated battery 5 30
Excessive self discharge correction 5 31
Test discharge 5 31
Replacement of parts 5 33
Purging gas 5 33
Removing intercell connectors 5 33
Removing a complete cell 5 34
Removing an element 5 34
Replacing a cell in a battery 5 36
Replacing a cell cover 5 37
Sealing compound and lead bushing design 5 37
Epoxy seal and nut design 5 38
Heat bonded plastic cover-to-jar design 5 38
6 Technical data
Tightening torques 6 3
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4
Customer Support: [email protected]
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