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Cat telehandler TH336C TH337C TH406C TH407C TH414C TH514C TH417C Operation & Maintenance Manual – PDF DOWNLOAD 
Cat telehandler TH336C TH337C TH406C TH407C TH414C TH514C TH417C Operation & Maintenance Manual – PDF DOWNLOAD
Cat TH336C-TH417C Telehandler Operator & Maintenance Manual PDF Download
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Cat telehandler TH336C TH337C TH406C TH407C TH414C TH514C TH417C Operation & Maintenance Manual – PDF DOWNLOAD
S/N MJR00150 & After, S/N THM00150 & After
S/N DJB00150 & After, S/N SXJ00150 & After
S/N GAT00150 & After, S/N RCH00150 & After
S/N MLH00150 & After, S/N JJT00150 & After
S/N KEK00150 & After, S/N RWW00150 & After
S/N MWC00150 & After, S/N KKW00150 & After
S/N RRJ00150 & After, S/N RRW00150 & After
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Description
Cat telehandler TH336C TH337C TH406C TH407C TH414C TH514C TH417C Operation & Maintenance Manual – PDF DOWNLOAD
DESCRIPTION:
Cat telehandler TH336C TH337C TH406C TH407C TH414C TH514C TH417C Operation & Maintenance Manual – PDF DOWNLOAD
This manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
Operator Qualifications
The operator of the machine must not operate the machine until this manual has been read, training is accomplished and operation of the machine has been completed under the supervision of an experienced and qualified operator. Operation within the U.S.A. requires training per OSHA 1910.178. Operators of this equipment must possess a valid, applicable driver’s license, be in good physical and mental condition, have normal reflexes and reaction time, good vision and depth perception and normal hearing. Operator must not be using medication which could impair abilities nor be under the influence of alcohol or any other intoxicant during the work shift. In addition, the operator must read, understand and comply with instructions contained in the following material furnished with the material handler:
This Operation & Maintenance Manual
• Telehandler Safety Manual (ANSI only)
• All instructional decals and plates
• Any optional equipment instructions furnished
- The operator must also read, understand and comply with all applicable Employer, Industry and Governmental rules, standards and regulations.
- This product must comply with all safety related bulletins. Contact JLG Industries, Inc. or the local Caterpillar dealer representative for information regarding safetyrelated bulletins which may have been issued for this product.
- JLG Industries, Inc. sends safety related bulletins to the owner of record of this machine. Contact JLG Industries, Inc. to ensure that the current owner records are updated and accurate. JLG Industries, Inc. must be notified immediately in all instances where JLG products have been involved in an accident involving bodily injury or death of personnel or when damage has occurred to personal property or the JLG product.
FOR:
• Accident Reporting and Product Safety Publications
• Current Owner Updates
• Questions Regarding Product Applications and Safety
• Standards and Regulations Compliance Information
• Questions Regarding Product Modifications
TABLE OF CONTENTS:
Cat telehandler TH336C TH337C TH406C TH407C TH414C TH514C TH417C Operation & Maintenance Manual – PDF DOWNLOAD
31200752_D_TH336 337 406 407 414 514 417C_CAT_OMM................................................................................................................................................................................ 1 Revision Log................................................................................................................................................................................................................. 3 Read This First.............................................................................................................................................................................................................. 4 Table of Contents............................................................................................................................................................................................................ 7 Section 1 - General Safety Practices......................................................................................................................................................................................... 13 1.1 Hazard Classification System......................................................................................................................................................................................... 13 Safety Alert System and Safety Signal Words.......................................................................................................................................................................... 13 1.2 General Precautions.................................................................................................................................................................................................. 13 1.3 Operation Safety..................................................................................................................................................................................................... 14 Electrical Hazards................................................................................................................................................................................................... 14 Tip Over Hazard...................................................................................................................................................................................................... 15 Travel Hazard........................................................................................................................................................................................................ 18 Load Falling Hazard.................................................................................................................................................................................................. 19 Lifting Personnel.................................................................................................................................................................................................... 20 Driving Hazards on Slopes............................................................................................................................................................................................ 21 Pinch Points and Crush Hazards....................................................................................................................................................................................... 22 Fall Hazard.......................................................................................................................................................................................................... 24 Chemical Hazards..................................................................................................................................................................................................... 25 Section 2 - Pre-Operation and Inspection..................................................................................................................................................................................... 27 2.1 Pre-Operation Check and Inspection................................................................................................................................................................................... 27 2.2 Safety Decals........................................................................................................................................................................................................ 29 TH336C, TH337C, TH406C & TH407C (CE & AUS)........................................................................................................................................................................... 29 TH406C & TH407C (ANSI)............................................................................................................................................................................................... 32 TH414C, TH514C & TH417C (CE & AUS)................................................................................................................................................................................... 34 TH514C (ANSI)........................................................................................................................................................................................................ 37 2.3 Walk-Around Inspection............................................................................................................................................................................................... 40 2.4 Warm-Up and Operational Checks....................................................................................................................................................................................... 42 Warm-Up Check........................................................................................................................................................................................................ 42 Operational Check.................................................................................................................................................................................................... 42 2.5 Operator Cab......................................................................................................................................................................................................... 43 2.6 Windows.............................................................................................................................................................................................................. 44 Cab Door Window...................................................................................................................................................................................................... 44 Rear Window.......................................................................................................................................................................................................... 45 Section 3 - Controls and Indicators.......................................................................................................................................................................................... 47 3.1 General.............................................................................................................................................................................................................. 47 3.2 Controls............................................................................................................................................................................................................. 48 Instrument Panel..................................................................................................................................................................................................... 50 Display Screen....................................................................................................................................................................................................... 52 Keypad............................................................................................................................................................................................................... 54 Ignition............................................................................................................................................................................................................. 56 Park Brake........................................................................................................................................................................................................... 57 Parking Procedure.................................................................................................................................................................................................... 57 Transmission Control Lever (if equipped)............................................................................................................................................................................. 58 Load Stability Indicator - LSI (CE & AUS)............................................................................................................................................................................ 60 Steering Column Adjuster............................................................................................................................................................................................. 62 Joystick............................................................................................................................................................................................................. 64 Front Console Switches............................................................................................................................................................................................... 70 Right Console Switches............................................................................................................................................................................................... 72 Accessory Control Lever.............................................................................................................................................................................................. 74 Reversing Fan (if equipped).......................................................................................................................................................................................... 75 3.3 Anti Theft........................................................................................................................................................................................................... 76 3.4 Steer Modes.......................................................................................................................................................................................................... 78 Manual Steering Alignment Mode Change................................................................................................................................................................................ 78 All Wheel Assisted Steering Alignment Mode Change.................................................................................................................................................................... 79 3.5 Operator Seat........................................................................................................................................................................................................ 80 Operator Presence (CE & AUS)......................................................................................................................................................................................... 80 Adjustments.......................................................................................................................................................................................................... 81 Seat Belt............................................................................................................................................................................................................ 84 3.6 Boom Indicators...................................................................................................................................................................................................... 85 Boom Extension....................................................................................................................................................................................................... 85 Boom Angle (AUS)..................................................................................................................................................................................................... 85 Section 4 - Operation........................................................................................................................................................................................................ 87 4.1 Engine............................................................................................................................................................................................................... 87 Starting the Engine.................................................................................................................................................................................................. 87 Battery Boosted Starting............................................................................................................................................................................................. 88 Normal Engine Operation.............................................................................................................................................................................................. 89 Shut-Down Procedure.................................................................................................................................................................................................. 89 4.2 After-Treatment System (S/N MJR00150 & After, S/N DJB00150 & After, S/N GAT00150 & After, S/N MLH00150 & After, S/N KEK00150 & After, S/N MWC00150 & After, S/N RRJ00150 & After - if equipped with 75 kW engine).... 90 Automatic Regeneration............................................................................................................................................................................................... 90 Manual Regeneration.................................................................................................................................................................................................. 91 4.3 Operating with a Non-Suspended Load.................................................................................................................................................................................. 92 Lift Load Safely..................................................................................................................................................................................................... 92 Picking Up a Load.................................................................................................................................................................................................... 92 Transporting a Load.................................................................................................................................................................................................. 93 Leveling Procedure................................................................................................................................................................................................... 93 Placing a Load....................................................................................................................................................................................................... 94 Disengaging a Load................................................................................................................................................................................................... 94 4.4 Operating with a Suspended Load...................................................................................................................................................................................... 95 Lift Load Safely..................................................................................................................................................................................................... 95 Picking Up a Suspended Load.......................................................................................................................................................................................... 95 Transporting a Suspended Load........................................................................................................................................................................................ 96 Leveling Procedure................................................................................................................................................................................................... 96 Placing a Suspended Load............................................................................................................................................................................................. 97 Disengaging a Suspended Load......................................................................................................................................................................................... 97 4.5 Road Operation (CE).................................................................................................................................................................................................. 98 4.6 Loading and Securing for Transport................................................................................................................................................................................... 99 Tiedown.............................................................................................................................................................................................................. 99 Lifting..............................................................................................................................................................................................................100 Section 5 - Attachments and Hitches..........................................................................................................................................................................................101 5.1 Approved Attachments.................................................................................................................................................................................................101 5.2 Unapproved Attachments...............................................................................................................................................................................................101 5.3 JLG Supplied Attachments.............................................................................................................................................................................................102 TH336C, TH337C, TH406C & TH407C......................................................................................................................................................................................102 TH414C, TH514C & TH417C..............................................................................................................................................................................................104 5.4 Telehandler/Attachment/Fork Capacity.................................................................................................................................................................................106 5.5 Use of the Load Chart................................................................................................................................................................................................107 Capacity Indicator Locations.........................................................................................................................................................................................107 Sample Load Chart (CE & ANSI)........................................................................................................................................................................................108 Sample Load Chart (AUS)..............................................................................................................................................................................................110 Example..............................................................................................................................................................................................................112 5.6 Attachment Installation..............................................................................................................................................................................................113 CAT Quick Coupler....................................................................................................................................................................................................113 JD Coupler...........................................................................................................................................................................................................116 Manitou Coupler......................................................................................................................................................................................................118 JCB Coupler..........................................................................................................................................................................................................121 Hydraulic Operated Attachment........................................................................................................................................................................................124 5.7 Platform Attachment (if equipped)....................................................................................................................................................................................125 5.8 Adjusting/Moving Forks...............................................................................................................................................................................................126 5.9 Attachment Operation.................................................................................................................................................................................................128 Carriage w/Forks.....................................................................................................................................................................................................129 Side Shift Carriage..................................................................................................................................................................................................130 Rotate/Side Tilt Carriage and Fork Rotator Carriage..................................................................................................................................................................132 Bucket...............................................................................................................................................................................................................134 Multi-Purpose Bucket.................................................................................................................................................................................................136 Grapple Bucket.......................................................................................................................................................................................................138 Manure Fork..........................................................................................................................................................................................................140 Bale Handler.........................................................................................................................................................................................................142 Coupler Mounted Hook.................................................................................................................................................................................................144 Truss Boom...........................................................................................................................................................................................................145 Platform.............................................................................................................................................................................................................146 5.10 Hitches and Trailer Brakes (TH336C, TH337C, TH406C & TH407C)........................................................................................................................................................147 Retrieval Hitch......................................................................................................................................................................................................147 Pin Hitch - CUNA C (Italy)...........................................................................................................................................................................................148 Pin Hitch - CUNA D2 (Italy)..........................................................................................................................................................................................149 EEC Manual Pin Hitch.................................................................................................................................................................................................150 EEC Auto Hitch.......................................................................................................................................................................................................151 Piton Frame and EEC Auto Hitch.......................................................................................................................................................................................152 Hydraulic Hitch......................................................................................................................................................................................................153 Trailer Brakes.......................................................................................................................................................................................................154 Section 6 - Emergency Procedures.............................................................................................................................................................................................155 6.1 Towing a Disabled Product............................................................................................................................................................................................155 Moving Short Distances...............................................................................................................................................................................................155 Moving Longer Distance...............................................................................................................................................................................................155 6.2 Emergency Lowering of Boom...........................................................................................................................................................................................156 6.3 Emergency Lowering of Boom If Equipped for Platform..................................................................................................................................................................157 Auxiliary Power System...............................................................................................................................................................................................157 6.4 Cab Emergency Exit...................................................................................................................................................................................................158 Section 7 - Lubrication and Maintenance......................................................................................................................................................................................159 7.1 Introduction.........................................................................................................................................................................................................159 Clothing and Safety Gear.............................................................................................................................................................................................159 7.2 General Maintenance Instructions.....................................................................................................................................................................................160 7.3 Service and Maintenance Schedules....................................................................................................................................................................................161 10 & 1st 50 Hour Maintenance Schedule................................................................................................................................................................................161 50 & 1st 250 Hour Maintenance Schedule...............................................................................................................................................................................162 250 & 500 Hour Maintenance Schedule..................................................................................................................................................................................163 1000, 1500 & 3000 Hour Maintenance Schedule..........................................................................................................................................................................164 6000 & 12000 Hour Maintenance Schedule...............................................................................................................................................................................165 7.4 Lubrication Schedules................................................................................................................................................................................................166 50 Hour Lubrication Schedule.........................................................................................................................................................................................166 500 Hour Lubrication Schedule........................................................................................................................................................................................170 7.5 Operator Maintenance Instructions....................................................................................................................................................................................172 Fuel System..........................................................................................................................................................................................................172 Cab Air Filters (if equipped)........................................................................................................................................................................................174 Tires................................................................................................................................................................................................................176 Engine Oil...........................................................................................................................................................................................................178 Engine Cooling System................................................................................................................................................................................................179 Hydraulic Oil........................................................................................................................................................................................................180 Transmission Oil.....................................................................................................................................................................................................181 Air Intake System....................................................................................................................................................................................................182 Battery..............................................................................................................................................................................................................184 Windshield Washer System (if equipped)...............................................................................................................................................................................185 Section 8 - Additional Checks................................................................................................................................................................................................187 8.1 General..............................................................................................................................................................................................................187 8.2 Load Stability Indicator System (CE & AUS)...........................................................................................................................................................................187 8.3 Boom Interlock (TH414C, TH514C & TH417C).............................................................................................................................................................................188 8.4 Auxiliary Power (If Equipped for Platform)...........................................................................................................................................................................189 Section 9 - Specifications...................................................................................................................................................................................................191 9.1 Product Specifications...............................................................................................................................................................................................191 Fluids...............................................................................................................................................................................................................191 Fluid Capacities.....................................................................................................................................................................................................193 Tires................................................................................................................................................................................................................194 Performance..........................................................................................................................................................................................................196 Dimensions...........................................................................................................................................................................................................199 Declaration of Vibration (CE)........................................................................................................................................................................................202 Noise Emission Level (CE)............................................................................................................................................................................................203 Machine Towing Capacity..............................................................................................................................................................................................204 Index........................................................................................................................................................................................................................207 Inspection, Maintenance and Repair Log.......................................................................................................................................................................................211
CAT TELEHANDLER TH336C TH337C TH406C TH407C TH414C TH514C TH417C OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD:
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