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Cat TH220B & TH330B Telehandlers Operation & Maintenance Manual – PDF DOWNLOAD 
Cat TH220B & TH330B Telehandlers Operation & Maintenance Manual – PDF DOWNLOAD
Cat TH220B & TH330B Telehandlers Operation & Maintenance Manual – PDF DOWNLOAD
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Cat TH220B & TH330B Telehandlers Operation & Maintenance Manual – PDF DOWNLOAD
S/N TBF00100 & After
S/N TBG00100 & After
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Description
Cat TH220B & TH330B Telehandlers Operation & Maintenance Manual – PDF DOWNLOAD
DESCRIPTION:
Cat TH220B & TH330B Telehandlers Operation & Maintenance Manual – PDF DOWNLOAD
- Important Safety Information Most accidents that involve product operation, maintenance and repair are caused by failure to observe basic safety rules or precautions.
- An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills and tools to perform these functions properly.
- Improper operation, lubrication, maintenance or repair of this product can be dangerous and could result in injury or death. Do not operate or perform any lubrication, maintenance or repair on this product, until you have read and understood the operation, lubrication, maintenance and repair information.
- Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons.
- The hazards are identified by the “Safety Alert Symbol” and followed by a “Signal Word” such as “DANGER”, “WARNING” or “CAUTION”. The Safety Alert “WARNING” label is shown below.
WARNING
- The meaning of this safety alert symbol is as follows:
- Attention! Become Alert! Your Safety is Involved.
- The message that appears under the warning explains the hazard and can be either written or pictorially presented.
- Operations that may cause product damage are identified by “NOTICE” labels on the product and in this publication.
The meaning of this safety alert symbol is as follows: Attention! Become Alert! Your Safety is Involved.
- The message that appears under the warning explains the hazard and can be either written or pictorially presented.
- Operations that may cause product damage are identified by “NOTICE” labels on the product and in this publication.
Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The warnings in this publication and on the product are, therefore, not all inclusive.
- If a tool, procedure, work method or operating technique that is not specifically recommended by Caterpillar is used, you must satisfy yourself that it is safe for you and for others.
- You should also ensure that the product will not be damaged or be made unsafe by the operation, lubrication, maintenance or repair procedures that you choose
The information, specifications, and illustrations in this publication are on the basis of information that was available at the time that the publication was written.
- The specifications, torques, pressures, measurements, adjustments, illustrations, and other items can change at any time.
- These changes can affect the service that is given to the product. Obtain the complete and most current information before you start any job. Caterpillar® dealers have the most current information available
TABLE OF CONTENTS:
Cat TH220B & TH330B Telehandlers Operation & Maintenance Manual – PDF DOWNLOAD
31200242_B_TH220B TH330B_CAT_O&MM........................................................................ 1 Effectivity.......................................................................................... 3 Table of Contents.................................................................................... 5 Foreword............................................................................................. 9 Literature Information........................................................................... 9 Safety........................................................................................... 9 Operation........................................................................................ 9 Maintenance...................................................................................... 9 Maintenance Intervals........................................................................ 9 Certified Engine Maintenance..................................................................... 9 Machine Capacity................................................................................. 9 Contact Information.............................................................................. 10 Safety Section....................................................................................... 11 Safety Messages.................................................................................. 11 Do Not Operate (1)........................................................................... 13 Do Not Stand Under the Load (2).............................................................. 14 No Hands (3)................................................................................. 14 Forks (5).................................................................................... 15 Do Not Weld On The ROPS/FOPS Structure (6)................................................... 16 No Access Platform (7)....................................................................... 16 Seat Belt (8)................................................................................ 17 Engine Coolant (9)........................................................................... 17 Low Bridge (10).............................................................................. 17 Avoid Power Lines (11)....................................................................... 18 Jump Start Cables (12)....................................................................... 18 Ether (13)................................................................................... 18 Impaling Hazard (14)......................................................................... 19 Crushing Hazard (15)......................................................................... 19 Crushing Hazard (16)......................................................................... 19 Crushing Hazard (17)......................................................................... 19 Impaling Hazard (18)......................................................................... 20 Crushing Hazard (19)......................................................................... 20 Impaling Hazard (20)......................................................................... 20 Impaling Hazard (21)......................................................................... 20 Crushing Hazard (22)......................................................................... 21 Operation (23)............................................................................... 21 Entanglement and Flying Objects (24)......................................................... 21 Trap Point (25).............................................................................. 21 Crushing Hazard (26)......................................................................... 22 Ether (27)................................................................................... 22 Hand (High Pressure) (28).................................................................... 23 Universal Warning (29)....................................................................... 23 Additional Messages.......................................................................... 23 General Hazard Information....................................................................... 27 Pressurized Air and Water.................................................................... 27 Trapped Pressure............................................................................. 27 Fluid Penetration............................................................................ 28 Containing Fluid Spillage.................................................................... 28 Dispose of Waste Properly.................................................................... 28 Crushing Prevention and Cutting Prevention....................................................... 28 Burn Prevention.................................................................................. 29 Coolant...................................................................................... 29 Oils......................................................................................... 29 Batteries.................................................................................... 29 Fire Prevention and Explosion Prevention..................................................... 29 Fire Extinguisher............................................................................ 30 Lines, Tubes and Hoses....................................................................... 30 Fire Extinguisher Location....................................................................... 30 Tire Information................................................................................. 31 Electrical Storm Injury Prevention............................................................... 31 Before Starting Engine........................................................................... 31 Engine Starting.................................................................................. 32 Before Operation................................................................................. 32 Operation........................................................................................ 32 Machine Operating Temperature Range.......................................................... 32 Machine Operation............................................................................ 32 Engine Stopping.................................................................................. 33 Work Tools....................................................................................... 34 Parking.......................................................................................... 34 Equipment Lowering with Loss of Hydraulic Power.................................................. 34 Sound Information and Vibration Information...................................................... 34 Sound Level.................................................................................. 34 Vibration Level.............................................................................. 35 Operator Station................................................................................. 35 Guards (Operator Protection)..................................................................... 35 Rollover Protective Structure (ROPS), Falling Object Protective Structure (FOPS)............. 35 Other Guards (If Equipped)................................................................... 35 Product Information Section.......................................................................... 37 General Information.............................................................................. 37 Lifting Capacities........................................................................... 37 Examples of Estimating the Lift Operation from the Load Chart................................ 38 Specifications................................................................................... 39 Intended Use................................................................................. 39 Application/Configuration Restrictions....................................................... 39 Identification Information....................................................................... 40 Plate and Decal Locations.................................................................... 40 Emissions Certification Decal.................................................................... 43 Operation Section.................................................................................... 45 Before Operation................................................................................. 45 Mounting and Dismounting..................................................................... 45 Daily Inspection............................................................................. 45 Machine Operation................................................................................ 47 Alternate Exit............................................................................... 47 Seat......................................................................................... 47 Seat Belt.................................................................................... 48 Operator Controls............................................................................ 51 Operator Controls (Side Console)............................................................. 66 Battery Disconnect Switch (If Equipped)...................................................... 67 Boom Cylinder Lock (If Equipped)............................................................. 68 Operation Information........................................................................ 69 Work Tools................................................................................... 76 Monitoring System............................................................................ 84 Backup Alarm................................................................................. 88 Cab Door..................................................................................... 88 Engine Starting.................................................................................. 88 Engine Starting.............................................................................. 88 Starting Below 0 C (32 F)................................................................... 89 Engine and Machine Warm-Up................................................................... 89 Parking.......................................................................................... 90 Stopping the Machine......................................................................... 90 Stopping the Engine.......................................................................... 90 Stopping the Engine if an Electrical Malfunction Occurs...................................... 90 Leaving the Machine.......................................................................... 90 Transportation Information....................................................................... 91 Shipping the Machine......................................................................... 91 Roading the Machine.......................................................................... 91 Lifting and Tying Down the Machine........................................................... 92 Towing Information............................................................................... 93 Towing the Machine........................................................................... 93 Types of Towing Hitches and Hydraulic Services............................................... 97 Hydraulic Hitch and Hydraulic Services....................................................... 99 Engine Starting (Alternate Methods)..............................................................100 Engine Starting with Jump Start Cables.......................................................100 Equipment Lowering with Loss of Hydraulic Power..............................................101 Maintenance Section..................................................................................107 Maintenance Access...............................................................................107 Access Doors and Covers......................................................................107 Tire Inflation Information.......................................................................108 Tire Inflation with Air......................................................................108 Tire Pressure................................................................................108 Tire Inflation Pressure Adjustment...........................................................110 Tire Damage..................................................................................110 Tire Replacement.............................................................................110 Wheel and Tire Installation..................................................................110 Lubricant Viscosities and Refill Capacities......................................................111 Lubricant Viscosities........................................................................111 Capacities (Refill)..........................................................................113 SOS Information..............................................................................114 Maintenance Support..............................................................................115 Welding on Machines and Engines with Electronic Controls.....................................115 Maintenance Interval Schedule....................................................................115 Axle Breathers - Clean/Replace...................................................................117 Backup Alarm - Test..............................................................................117 Battery - Recycle................................................................................117 Battery or Battery Cable - Inspect/Replace.......................................................117 Belt - Inspect/Replace...........................................................................118 Inspect......................................................................................118 Replace......................................................................................118 Boom Cylinder Pin - Lubricate....................................................................119 Boom Head Section - Lubricate....................................................................119 Boom Pivot Shaft - Lubricate.....................................................................119 Boom Telescoping Cylinder Air- Purge.............................................................119 Boom Wear Pad Clearance - Inspect/Adjust.........................................................120 Adjustment...................................................................................121 Boom and Frame - Inspect.........................................................................122 Braking System - Test............................................................................123 Service Brake................................................................................123 Parking Brake................................................................................124 Cab Air Filter - Clean/Replace...................................................................124 Primary Cab Air Filter.......................................................................124 Secondary Cab Air Filter.....................................................................125 Circuit Breakers - Test..........................................................................125 Compensating Cylinder Bearing - Lubricate........................................................126 Cooling System Coolant - Change..................................................................126 Cooling System Coolant Level - Check.............................................................127 Cooling System Coolant Sample (Level 1) - Obtain.................................................128 Cooling System Coolant Sample (Level 2) - Obtain.................................................129 Cooling System Pressure Cap - Clean/Replace......................................................129 Cooling System Water Temperature Regulator Replace...............................................130 Differential Oil - Change........................................................................131 Rear Axle Differential.......................................................................131 Front Axle Differential......................................................................131 Differential Oil Level - Check...................................................................131 Rear Axle Differential.......................................................................132 Front Axle Differential......................................................................132 Differential Oil Sample - Obtain.................................................................132 Drive Shaft Spline - Lubricate...............................................................133 Drive Shaft Universal Joint Bolts - Check........................................................134 Engine Air Filter Primary Element - Clean/Replace................................................134 Cleaning Primary Air Filter Elements.........................................................135 Inspecting the Primary Air Filter Elements...................................................135 Engine Air Filter Primary Element - Replace......................................................136 Engine Air Filter Secondary Element - Replace....................................................136 Engine Mounts - Inspect..........................................................................137 Engine Oil Level - Check.........................................................................137 Engine Oil Sample - Obtain.......................................................................137 Engine Oil and Filter - Change...................................................................138 Engine Valve Lash - Check........................................................................139 Final Drive Oil - Change.........................................................................139 Final Drive Oil Level - Check....................................................................140 Final Drive Oil Sample - Obtain..................................................................140 Fork Leveling Cylinder Pin - Lubricate...........................................................141 Fuel System - Prime..............................................................................141 Fuel System Water Separator - Drain..............................................................142 Fuel System Water Separator Element - Replace (Tier II)..........................................143 Fuel System Water Separator Element - Replace (Tier III).........................................144 Fuel Tank Cap - Clean............................................................................144 Fuel Tank Water and Sediment - Drain.............................................................145 Fuses and Relays - Replace.......................................................................146 Fuses........................................................................................146 Relays.......................................................................................147 Indicators and Gauges - Test.....................................................................148 Longitudinal Stability Indicator - Calibrate.....................................................148 Longitudinal Stability Indicator - Test..........................................................148 Initial Test.................................................................................148 Second Test..................................................................................149 Oil Filter - Inspect.............................................................................149 Inspect a Used Filter for Debris.............................................................149 Parking Brake - Adjust...........................................................................150 Radiator Core - Clean............................................................................150 Refrigerant Dryer - Replace......................................................................151 Rollover Protective Structure (ROPS) and Falling Object Protective Structure (FOPS) - Inspect....151 Seat Belt - Inspect..............................................................................152 Seat Belt - Replace..............................................................................152 Tire Inflation - Check...........................................................................152 Transmission and Hydraulic System Oil - Change...................................................153 Transmission and Hydraulic System Oil Filter - Replace...........................................154 Transmission and Hydraulic System Oil Level - Check..............................................155 Transmission and Hydraulic System Oil Sample - Obtain............................................156 Transmission and Hydraulic System Tank Breather - Clean..........................................156 Turbocharger - Inspect...........................................................................157 Wheel Nut Torque - Check.........................................................................157 Window Washer Reservoir - Fill...................................................................157 Window Wiper - Inspect/ Replace..................................................................157 Windows - Clean..................................................................................158 Work Tool - Inspect/Replace......................................................................158 Forks........................................................................................158 Buckets......................................................................................160 Reference Information Section........................................................................161 Approved Work Tools..............................................................................161 Index................................................................................................163
CAT TH220B & TH330B TELEHANDLERS OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD:
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- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M
