Cat TH255C Telehandler Operation & Maintenance Manual – PDF DOWNLOAD

Description

Cat TH255C Telehandler Operation & Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

Cat TH255C Telehandler Operation & Maintenance Manual – PDF DOWNLOAD

• This manual is a very important tool! Keep it with the machine at all times.
• The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose.
• Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.

Operator Qualifications

• The operator of the machine must not operate the machine until this manual has been read, training is accomplished and operation of the machine has been completed under the supervision of an experienced and qualified operator.
• Operation within the U.S.A. requires training per OSHA 1910.178. Operators of this equipment must possess a valid, applicable driver’s license, be in good physical and mental condition, have normal reflexes and reaction time, good vision and depth perception and normal hearing. Operator must not be using medication which could impair abilities nor be under the influence of alcohol or any other intoxicant during the work shift.
• In addition, the operator must read, understand and comply with instructions contained in the following material furnished with the telehandler:

• This Operation and Safety Manual
• Telehandler Safety Manual (ANSI only)
• All instructional decals and plates
• Any optional equipment instructions furnished

The operator must also read, understand and comply with all applicable Employer, Industry and Governmental rules, standards and regulations.
Modifications

Modifications to this machine may affect compliance with Industry Standards and/or Governmental Regulations. Any modification must be approved by JLG.

• This product must comply with all safety related bulletins. Contact JLG Industries, Inc. or the local authorized JLG representative for information regarding safety-related bulletins which may have been issued for this product.
• JLG Industries, Inc. sends safety related bulletins to the owner of record of this machine. Contact JLG Industries, Inc. to ensure that the current owner records are updated and accurate.
• JLG Industries, Inc. must be notified immediately in all instances where JLG products have been involved in an accident involving bodily injury or death of personnel or when damage has occurred to personal property or the JLG product.

FOR:
• Accident Reporting and Product Safety Publications
• Current Owner Updates
• Questions Regarding Product Applications and Safety
• Standards and Regulations Compliance Information
• Questions Regarding Product Modifications

TABLE OF CONTENTS:

Cat TH255C Telehandler Operation & Maintenance Manual – PDF DOWNLOAD

31200746_D _TH255C_CAT_Operation_English.....................................  1
	Revision Log.............................................................  3
	Read This First..........................................................  4
	Table of Contents........................................................  7
		Section 1 - General Safety Practices.................................  7
		Section 2 - Pre-Operation and Inspection.............................  7
		Section 3 - Controls and Indicators..................................  8
		Section 4 - Operation................................................  8
		Section 5 - Attachments and Hitches..................................  9
		Section 6 - Emergency Procedures..................................... 10
		Section 7 - Lubrication and Maintenance.............................. 10
		Section 8 - Additional Checks........................................ 10
		Section 9 - Specifications........................................... 11
	Section 1 - General Safety Practices..................................... 13
		1.1 Hazard Classification System..................................... 13
			Safety Alert System and Safety Signal Words...................... 13
		1.2 General Precautions.............................................. 13
		1.3 Operation Safety................................................. 14
			Electrical Hazards............................................... 14
			Tip Over Hazard.................................................. 16
			Travel Hazard.................................................... 19
			Load Falling Hazard.............................................. 20
			Lifting Personnel................................................ 21
			Driving Hazards on Slopes........................................ 22
			Pinch Points and Crush Hazards................................... 23
			Fall Hazard...................................................... 25
			Chemical Hazards................................................. 26
		1.4 Product Link (if equipped)....................................... 27
			Federal Communications Commission (FCC) Information for Users.... 27
	Section 2 - Pre-Operation and Inspection................................. 29
		2.1 Preparation, Inspection and Maintenance.......................... 29
		2.2 Pre-Operation Check and Inspection............................... 30
		2.3 Safety Decals.................................................... 32
			ANSI (if equipped)............................................... 32
			ISO (CE & AUS) (ANSI, if equipped)............................... 35
		2.4 Walk-Around Inspection........................................... 38
		2.5 Warm-Up and Operational Checks................................... 40
			Warm-Up Check.................................................... 40
			Operational Check................................................ 40
		2.6 Operator Cab..................................................... 41
		2.7 Windows.......................................................... 42
			Cab Door Window (if equipped).................................... 42
			Rear Window...................................................... 43
	Section 3 - Controls and Indicators...................................... 45
		3.1 General.......................................................... 45
		3.2 Controls......................................................... 46
			Park Brake....................................................... 48
			Parking Procedure................................................ 49
			Ignition......................................................... 50
			Transmission Control Lever....................................... 51
			Load Stability Indicator - LSI (CE & AUS)........................ 52
			LSI Override Switch (CE & AUS)................................... 54
			Steering Column Adjuster (if equipped)........................... 55
			Instrument Panel................................................. 56
			Joystick......................................................... 58
			Right Hand Console............................................... 60
			Accessory Control Lever (if equipped)............................ 62
			Reversing Fan (if equipped)...................................... 63
		3.3 Steer Modes...................................................... 64
			Steer Mode Change................................................ 64
		3.4 Operator Seat.................................................... 65
			Operator Presence (CE & AUS)..................................... 65
			Adjustments...................................................... 66
			Seat Belt........................................................ 67
		3.5 Boom Angle and Extension Indicators.............................. 68
		3.6 Reverse Sensing System........................................... 69
	Section 4 - Operation.................................................... 71
		4.1 Engine........................................................... 71
			Starting the Engine.............................................. 71
			Cold Weather Starting............................................ 72
			Battery Boosted Starting......................................... 73
			Normal Engine Operation.......................................... 74
			Shut-Down Procedure.............................................. 74
		4.2 Operating with a Non-Suspended Load.............................. 75
			Lift Load Safely................................................. 75
			Before Picking Up a Load......................................... 75
			Transporting a Load.............................................. 76
			Leveling Procedure............................................... 76
			Placing a Load................................................... 77
			Disengaging a Load............................................... 77
		4.3 Operating with a Suspended Load (ANSI & CE)...................... 78
			Lift Load Safely................................................. 78
			Picking Up a Suspended Load...................................... 78
			Transporting a Suspended Load.................................... 79
			Leveling Procedure............................................... 79
			Placing a Suspended Load......................................... 80
			Disengaging a Suspended Load..................................... 80
		4.4 Road Operation (CE).............................................. 81
		4.5 Loading and Securing for Transport............................... 82
			Tiedown.......................................................... 82
			Lifting.......................................................... 83
	Section 5 - Attachments and Hitches...................................... 85
		5.1 Approved Attachments............................................. 85
		5.2 Unapproved Attachments........................................... 85
		5.3 JLG Supplied Attachments......................................... 86
		5.4 Telehandler/Attachment/Fork Capacity............................. 88
		5.5 Use of the Load Chart............................................ 89
			Capacity Indicator Locations..................................... 89
			Sample Load Chart (ANSI & CE).................................... 90
			Sample Load Chart (AUS).......................................... 91
			Example.......................................................... 92
		5.6 Attachment Installation.......................................... 93
			Standard Quick Coupler........................................... 93
			Universal Quick Coupler (UQC).................................... 96
		5.7 Hydraulic Operated Attachment.................................... 99
		5.8 Adjusting/Moving Forks...........................................100
		5.9 Attachment Operation.............................................101
			Carriage with Forks..............................................102
			Fork Mounted Hook (ANSI & CE)....................................103
			Rotate/Side Tilt Carriage........................................104
			Side Shift Carriage..............................................106
			Bucket...........................................................108
			Multipurpose Bucket..............................................110
			Grapple Bucket and Muck Fork Grapple.............................112
			Material Handling Arm (ANSI & CE)................................114
			Coupler Mounted Hook.............................................115
		5.10 Hitches.........................................................116
			Retrieval Hitch..................................................116
			Adjustable Auto Hitch............................................117
			Pin Hitch - CUNA C...............................................118
			EEC Manual Pin Hitch.............................................119
	Section 6 - Emergency Procedures.........................................121
		6.1 Towing a Disabled Product........................................121
			Moving Short Distances...........................................121
			Moving Longer Distances..........................................121
		6.2 Emergency Lowering of Boom.......................................122
		6.3 Emergency Exit from Enclosed Cab.................................123
			Inside Cab.......................................................123
			Outside Cab (if equipped)........................................123
	Section 7 - Lubrication and Maintenance..................................125
		7.1 Introduction.....................................................125
			Clothing and Safety Gear.........................................125
		7.2 General Maintenance Instructions.................................126
		7.3 Service and Maintenance Schedule.................................127
			10 & 1st 50 & 50 Hour Maintenance Schedule.......................127
			1st 250, 250 & 500 Hour Maintenance Schedule.....................128
			1000 & 1500 Hour Maintenance Schedule............................129
		7.4 Lubrication Schedules............................................130
			250 Hour Lubrication Schedule....................................130
		7.5 Operator Maintenance Instructions................................132
			Fuel System......................................................132
			Engine Oil.......................................................134
			Hydraulic Oil....................................................135
			Tires............................................................136
			Air Intake System................................................138
			Engine Cooling System............................................140
			Battery..........................................................141
			Brake System.....................................................142
			Windshield Washer System (if equipped)...........................143
	Section 8 - Additional Checks............................................145
		8.1 General..........................................................145
		8.2 Load Stability Indicator System (CE & AUS).......................145
		8.3 Reverse Sensing System (if equipped).............................146
	Section 9 - Specifications...............................................147
		9.1 Product Specifications...........................................147
			Fluids...........................................................147
			Capacities.......................................................151
			Tires............................................................152
			Performance......................................................153
			Dimensions.......................................................154
			Declaration of Vibration (CE)....................................155
			Noise Emission Level (CE)........................................155
			Machine Towing Capacity..........................................155
	Index....................................................................157

CAT TH255C TELEHANDLER OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD:

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