Cat TL642 Operation & Maintenance Manual – PDF DOWNLOAD

Description

Cat TL642 Operation & Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

Cat TL642 Operation & Maintenance Manual – PDF DOWNLOAD

• This manual is a very important tool! Keep it with the machine at all times.
• The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose.
• Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.

Operator Qualifications

• The operator of the machine must not operate the machine until this manual has been read, training is accomplished and operation of the machine has been completed under the supervision of an experienced and qualified operator.
• Operation within the U.S.A. requires training per OSHA 1910.178. Operators of this equipment must possess a valid, applicable driver’s license, be in good physical and mental condition, have normal reflexes and reaction time, good vision and depth perception and normal hearing.
• Operator must not be using medication which could impair abilities nor be under the influence of alcohol or any other intoxicant during the work shift. In addition, the operator must read, understand and comply with instructions contained in the following material furnished with the telehandler:

• This Operation & Maintenance Manual
• Telehandler Safety Manual (ANSI only)
• All instructional decals and plates
• Any optional equipment instructions furnished

The operator must also read, understand and comply with all applicable Employer, Industry and Governmental rules, standards and regulations.

• This product must comply with all safety related bulletins. Contact JLG Industries, Inc. or the local Caterpillar dealer representative for information regarding safety related bulletins which may have been issued for this product
• . JLG Industries, Inc. sends safety related bulletins to the owner of record of this machine. Contact JLG Industries, Inc. to ensure that the current owner records are updated and accurate.
• JLG Industries, Inc. must be notified immediately in all instances where JLG products have been involved in an accident involving bodily injury or death of personnel or when damage has occurred to personal property or the JLG product

FOR:
• Accident Reporting and Product Safety Publications
• Current Owner Updates
• Questions Regarding Product Applications and Safety
• Standards and Regulations Compliance Information
• Questions Regarding Product Modifications

TABLE OF CONTENTS:

Cat TL642 Operation & Maintenance Manual – PDF DOWNLOAD

31200247_F_TL642_CAT_OMM..................................................................................  1
	Revision Log..........................................................................................  3
	Read This First.......................................................................................  4
	Table of Contents.....................................................................................  7
	Section 1 - General Safety Practices.................................................................. 11
		1.1 Hazard Classification System.................................................................. 11
			Safety Alert System and Safety Signal Words................................................... 11
		1.2 General Precautions........................................................................... 11
		1.3 Operation Safety.............................................................................. 12
			Electrical Hazards............................................................................ 12
			Tip Over Hazard............................................................................... 13
			Travel Hazard................................................................................. 16
			Load Falling Hazard........................................................................... 17
			Lifting Personnel............................................................................. 18
			Driving Hazards on Slopes..................................................................... 19
			Pinch Points and Crush Hazards................................................................ 20
			Fall Hazard................................................................................... 22
			Chemical Hazards.............................................................................. 23
	Section 2 - Pre-Operation and Inspection.............................................................. 25
		2.1 Pre-Operation Check and Inspection............................................................ 25
		2.2 Safety Decals................................................................................. 27
		2.3 Walk-Around Inspection........................................................................ 32
		2.4 Warm-Up and Operational Checks................................................................ 34
			Warm-Up Check................................................................................. 34
			Operational Check............................................................................. 34
		2.5 Operator Cab.................................................................................. 35
		2.6 Windows....................................................................................... 36
			Cab Door Window (if equipped)................................................................. 36
	Section 3 - Controls and Indicators................................................................... 37
		3.1 General....................................................................................... 37
		3.2 Controls...................................................................................... 38
			Dash Controls and Indicators.................................................................. 40
			Ignition...................................................................................... 42
			Park Brake.................................................................................... 43
			Parking Procedure............................................................................. 43
			Transmission Control Lever.................................................................... 44
			Boom Joystick................................................................................. 46
			Frame Level Joystick.......................................................................... 47
			Outrigger Joysticks (if equipped)............................................................. 48
			Auxiliary Hydraulic Joystick.................................................................. 49
			Right Hand Panel (S/N TBK01167 & After including TBK01162).................................... 50
			Heater and Air Conditioning Controls (Before S/N TBK01167 excluding TBK01162, if equipped).... 51
			Accessory Control Lever (if equipped)......................................................... 52
		3.3 Steer Modes................................................................................... 53
			Steer Mode Change............................................................................. 53
		3.4 Operator Seat................................................................................. 54
			Adjustments................................................................................... 54
			Seat Belt..................................................................................... 55
		3.5 Boom Angle and Extension Indicators........................................................... 56
	Section 4 - Operation................................................................................. 57
		4.1 Engine........................................................................................ 57
			Starting the Engine........................................................................... 57
			Extreme Cold Weather Starting (if equipped)................................................... 58
			Battery Boosted Starting...................................................................... 59
			Normal Engine Operation....................................................................... 60
			Shut-Down Procedure........................................................................... 60
		4.2 Operating with a Non-Suspended Load........................................................... 61
			Lift Load Safely.............................................................................. 61
			Picking Up a Load............................................................................. 61
			Transporting a Load........................................................................... 62
			Leveling Procedure............................................................................ 62
			Placing a Load................................................................................ 63
			Disengaging a Load............................................................................ 63
		4.3 Operating with a Suspended Load............................................................... 64
			Lift Load Safely.............................................................................. 64
			Picking Up a Suspended Load................................................................... 64
			Transporting a Suspended Load................................................................. 65
			Leveling Procedure............................................................................ 65
			Placing a Suspended Load...................................................................... 66
			Disengaging a Suspended Load.................................................................. 66
		4.4 Loading and Securing for Transport............................................................ 67
			Tiedown....................................................................................... 67
			Lifting....................................................................................... 68
	Section 5 - Attachments............................................................................... 69
		5.1 Approved Attachments.......................................................................... 69
		5.2 Unapproved Attachments........................................................................ 69
		5.3 JLG Supplied Attachments...................................................................... 70
		5.4 Telehandler/Attachment/Fork Capacity.......................................................... 72
		5.5 Use of the Load Chart......................................................................... 73
			Capacity Indicator Locations.................................................................. 73
			Sample Load Chart............................................................................. 74
			Example....................................................................................... 76
		5.6 Attachment Installation....................................................................... 77
			Mechanical Quick Coupler...................................................................... 78
			Hydraulic Quick Coupler....................................................................... 79
		5.7 Hydraulic Operated Attachment................................................................. 81
		5.8 Adjusting/Moving Forks........................................................................ 82
		5.9 Attachment Operation.......................................................................... 84
			Carriage w/Forks.............................................................................. 85
			Side Shift Carriage........................................................................... 86
			Rotate/Side Tilt Carriage..................................................................... 88
			Swing Carriage................................................................................ 90
			Bucket........................................................................................ 92
			Multi-Purpose Bucket.......................................................................... 94
			Fork Mounted Hook............................................................................. 96
			Coupler Mounted Hook.......................................................................... 98
			Truss Boom.................................................................................... 99
			Personnel Work Platform - Fork Mounted........................................................100
			Boom Head-Mounted Winch.......................................................................102
	Section 6 - Emergency Procedures......................................................................103
		6.1 Towing a Disabled Product.....................................................................103
			Moving Short Distances........................................................................103
			Moving Longer Distances.......................................................................103
		6.2 Emergency Lowering of Boom....................................................................104
		6.3 Emergency Exit from Enclosed Cab..............................................................104
	Section 7 - Lubrication and Maintenance...............................................................105
		7.1 Introduction..................................................................................105
			Clothing and Safety Gear......................................................................105
		7.2 General Maintenance Instructions..............................................................106
		7.3 Service and Maintenance Schedule..............................................................107
			10, 1st 50 & 50 Hour Maintenance Schedule.....................................................107
			1st 250, 250 & 500 Hour Maintenance Schedule..................................................108
			1000 & 1500 Hour Maintenance Schedule.........................................................109
		7.4 Lubrication Schedules.........................................................................110
			50 Hour Lubrication Schedule..................................................................110
			250 Hour Lubrication Schedule.................................................................111
			1000 Hour Lubrication Schedule................................................................112
		7.5 Operator Maintenance Instructions.............................................................114
			Fuel System...................................................................................114
			Air Intake System.............................................................................116
			Engine Oil....................................................................................118
			Hydraulic Oil.................................................................................119
			Tires.........................................................................................120
			Transmission Oil..............................................................................123
			Engine Cooling System.........................................................................124
			Battery.......................................................................................126
			Windshield Washer System (if equipped)........................................................127
	Section 8 - Additional Checks.........................................................................129
	Section 9 - Specifications............................................................................131
		9.1 Product Specifications........................................................................131
			Fluids........................................................................................131
			Capacities....................................................................................133
			Tires.........................................................................................134
			Performance...................................................................................135
			Dimensions....................................................................................136
	Index.................................................................................................139
	Inspection, Maintenance and Repair Log................................................................143

CAT TL642 OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD:

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Cat TL642 Operation & Maintenance Manual – PDF DOWNLOAD

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.M