Caterpillar 1U-9400 Series Hydraulic Test Center Tool Operating Manual – PDF

Description

Caterpillar 1U-9400 Series Hydraulic Test Center Tool Operating Manual – PDF DOWNLOAD

FILE DETAILS:

Caterpillar 1U-9400 Series Hydraulic Test Center Tool Operating Manual – PDF DOWNLOAD

Language : English
Pages : 52
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Caterpillar 1U-9400 Series Hydraulic Test Center Tool Operating Manual – PDF DOWNLOAD

Literature Information
Safety Section 4
General Information Section 4
Operation Section 4
Maintenance Section 4
Safety Section
Safety Icon Nomenclature 5
Personal Protection/Important Information 5
Prohibited Action 5
Hazard Avoidance 5
Safety Warnings 5
General Information Section
Introduction 6
General Functions of the Test Center 6
Hydrostatic System 6
Oil Flow Out Systems 6
Component Control and Monitoring
System 6
Work Support Sump and Return to Tank
System 7
Reference 7
Features and Specifications 7
Primary Drive System 7
Hydrostatic System 7
Speed Control 7
Oil Flow Out Systems 7
Oil Flow Monitoring Loops 7
Closed Circuit Pump Test and Monitoring
Loop 7
Return to Tank 7
Sump Pump System 8
Pressure Monitoring Capabilities 8
Oil/Water Heat Exchanger and Integral
Tank Heater With Automatic Temperature
Control 8
Extended Filtration 8
Dimensions and Capacities 8
Work Support Sump 8
Oil Specifications 8
Control Panel Front View 9
Nomenclature 10
Control Panel (Gauges and Controls) 10
Control Panel (Test Gauges) 12
Control Panel (Control Switches
and Indicators) 13
Connection Panel (Upper) 16
Connection Panel (Lower) 18
The Hydrostatic System 20
Main Electric Motor 20
Main Pump 20
Supercharge Pump 20
Displacement Feedback Potentiometer 20
Auxiliary Pump 21
R4 Radial Piston Pump 21
Secondary Motor 21
Drive Shaft Lift Motor 22
The Sump Pump System 22
Fluid Conditioners 23
Heat Exchanger 23
Circulation Pump 23
Filters and Strainers 23
Operation Section
Initial Startup 24
Emergency Stop Button(s) 25
Sump Pump Rotation Check 25
Circulation Pump Rotation Check 26
Main Motor Rotation Check 26
Initial Operation Check 28
Auxiliary Pump Check 30
Auxiliary Pressure Control Circuit Check 31
Hydraulic Pump Pressure Check 32
Supercharge Pump Circuit Check 32
Heat Exchanger Adjustment 33
Main Reservoir Heater 34
Kidney Loop Circulation System 34
Testing 35
Startup 35
Drive Shaft Lift Motor 35
Testing Transmissions 36
Mounting a Transmission 37
Driving a Transmission 37
Testing Pumps 38
Pump Condition 38
Connections to the Pump 39
Testing Hydraulic Motors 39
Testing Hydraulic Cylinders 41
Maintenance Section
Hydraulic Oil, Filter, and Strainer
Maintenance 42
Oil Reservoir 42
Filters and Strainers 43
Heat Exchanger Maintenance 46
Water Cooling Supply Connections 46
Heat Exchanger Cleaning 46
Saltwater Cooling 46
Closed Cooling System 46
Electric Motor Maintenance 47
Main Electric Motor 47
Sump Pump Electric Motor 47
Circulation Pump Electric Motor 48
Other Maintenance 48
Flowmeters 48
Torque Meter Drive Shaft 49
Drive Shaft Lift Motor 49

S.S 07/24