CATERPILLAR 416D Backhoe Loader Parts Manual – PDF DOWNLOAD

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CATERPILLAR 416D Backhoe Loader Parts Manual – PDF DOWNLOAD

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CATERPILLAR 416D Backhoe Loader Parts Manual – PDF DOWNLOAD

1. MACHINE IDENTIFICATION

• Caterpillar machines are identified by Product Identification Numbers (PIN). Some components included in a machine may be identified by Serial Numbers (S/N).
• Typical components that will be serialized include engines, transmissions, bulldozers, and rippers. The machine and engine are further identified by arrangement numbers and in some cases modification numbers. These numbers are shown on the product identification plate(s) and on the master plate in the operator’s compartment.
• Caterpillar dealers need all of these numbers to determine accurate parts identification. Effective First Quarter 2001 the Caterpillar Product Identification Number (PIN) changed from 8 to 17 characters. In an effort to provide uniform equipment identification, Caterpillar and other construction equipment manufacturers are moving to comply with the latest version of the product identification numbering standard.
• Non-road machine PINs are defined by ISO 10261. The new PIN format will apply to all Caterpillar machines and generator sets. The PIN plates and frame marking will display the 17 character PIN. The new format will look like the following:

Where:

1. Caterpillar’s World Manufacturing Code (characters 1-3)

2. Machine Descriptor (characters 4-8)

3. Check Character (character 9)

4. Machine Indicator Section (MIS) or Product Sequence Number (characters 10-17). These were previously referred to as the Serial Number. Machines and generator sets produced before First Quarter 2001 will maintain their 8 character PIN format. Components such as engines, transmissions, axles, etc. and work tools will continue to use an 8 character Serial Number (S/N).

2. ORDERING PARTS

• When replacement parts are required for this product Caterpillar recommends using Caterpillar replacement parts or parts with equivalent spec- ifications including, but not limited to, physical (dimensions, type, strength and material. Failure to heed this warning can lead to prema- ture failures, product damage, personal injury or death.
• Quality Caterpillar replacement parts are available from Caterpillar dealers throughout the world. Their parts inventories are up to date and include all parts normally required to protect your investment in Caterpillar machines.
• Dealers may offer repair kits or remanufactured parts to allow selection of the most effective repair alternative for a particular situation. When ordering parts, your order should specify the quantity, part number, part name, and the serial number/product identification number of the machine for which the parts are needed.

3. PARTS MANUAL ORGANIZATION

Product information in this manual is presented as “information elements” that represent all of the components for the specific model. Engine Arrangement and Seat Group are examples of information elements. The information elements are organized alphabetically by part name and secondarily by part number within each major section of the manual.

4. TABLE OF CONTENTS

A table of contents (TOC) is found at the beginning of the manual. The TOC lists each section of the manual with a complete list of all information elements organized as they appear in the manual. Page numbers are provided for quick reference to detailed parts identification illustrations and serviceable consist lists

5. MAINTENANCE PARTS INDEX

The Maintenance Parts Index, located near the beginning of the manual, references most frequently used maintenance part numbers, providing description, quantity, usage and page number. This information is organized alphabetically by part description

TABLE OF CONTENTS:

CATERPILLAR 416D Backhoe Loader Parts Manual – PDF DOWNLOAD

Go to Main Menu.......................   0
GENERAL INFORMATION...................  31
REPAIR ALTERNATIVES...................  50
SUPPLEMENTAL COOLANT ADDITIVES........  55
MAINTENANCE PARTS.....................  60
INDEX.................................  94
	INDEX (French).................... 107
	INDICE (Spanish).................. 121
	ÍNDICE (Portuguese)............... 135
	STICHWORTVERZEICHNIS (German)..... 149
MACHINE ARRANGEMENT................... 162
	BACKHOE AR-EXTENDABLE STICK....... 162
	BACKHOE AR........................ 164
	BACKHOE AR-STANDARD STICK......... 165
	BACKHOE AR........................ 165
	CHASSIS AR........................ 167
	COMMON AR......................... 167
ENGINE ARRANGEMENT.................... 169
	ENGINE AR......................... 169
	ENGINE AR-PRIMARY................. 175
	INSTALLATION AR-ENGINE............ 181
BASIC ENGINE.......................... 182
	CAMSHAFT GP....................... 182
	COVER GP-FRONT HOUSING............ 188
	COVER GP-VALVE MECHANISM.......... 190
	CRANKSHAFT GP..................... 198
	CYLINDER BLOCK GP................. 207
	CYLINDER HEAD GP.................. 230
	DRIVE GP-FAN...................... 239
	FASTENER GP-CYLINDER HEAD......... 241
	FLYWHEEL GP....................... 242
	HOUSING GP-FLYWHEEL............... 244
	HOUSING GP-FRONT.................. 246
	LIFTING GP-ENGINE................. 252
	MOUNTING GP-ALTERNATOR............ 254
	MOUNTING GP-ENGINE................ 256
	MOUNTING GP-ENGINE & TMSN......... 258
	MOUNTING GP-STARTING MOTOR........ 259
	PAN GP-OIL........................ 260
	PISTON & ROD GP................... 276
	PLUG GP-CYLINDER BLOCK............ 289
	PLUG GP-CYLINDER HEAD............. 290
	PLUG GP-ENGINE.................... 291
	PULLEY GP-CRANKSHAFT.............. 295
	VALVE MECHANISM GP................ 297
LUBRICATION SYSTEM.................... 307
	BREATHER GP....................... 307
	FILLER GP-ENGINE OIL.............. 315
	PUMP GP-ENGINE OIL................ 318
COOLING SYSTEM........................ 327
	CONNECTION GP-WATER............... 327
	COOLER GP-FLTR BASE & ENG OIL..... 329
	COOLING AR........................ 337
	COOLING AR-HIGH AMBIENT TEMP...... 339
	FAN GP-SUCTION.................... 340
	FITTING GP-HEATER & AIR COND...... 343
	LINES GP-POWER TRAIN COOLER....... 344
	PUMP GP-WATER..................... 346
	RADIATOR & FAN GP................. 352
	RADIATOR & HYD OIL COOLER GP...... 354
AIR INLET AND EXHAUST SYSTEM.......... 362
	AIR CLEANER GP.................... 362
	COVER GP-AIR INLET................ 369
	ELBOW GP-AIR INLET................ 370
	EXTENSION GP-EXHAUST.............. 372
	INDICATOR GP-AIR FILTER CHANGE.... 373
	LINES GP-AIR...................... 376
	MANIFOLD GP-EXHAUST............... 379
	MANIFOLD GP-INLET................. 381
	MUFFLER AS........................ 382
	MUFFLER GP........................ 383
	TURBOCHARGER GP................... 387
FUEL SYSTEM........................... 397
	CONTROL GP-GOV & ACCELERATOR...... 397
	FILTER & LINES GP-FUEL............ 401
	FILTER GP-FUEL.................... 405
	FILTER GP-WATER SEP & FUEL........ 406
	FITTING GP-FUEL LINES............. 407
	LINES GP-FUEL..................... 408
	PUMP GP-FUEL INJECTION............ 412
	PUMP GP-FUEL PRIMING.............. 421
	SEPARATOR GP-WATER................ 422
	TANK & MTG GP-FUEL................ 424
	TANK GP-FUEL...................... 425
ELECTRICAL AND STARTING SYSTEM........ 431
	ALTERNATOR GP-CHARGING............ 431
	BATTERY GP........................ 436
	GLOW PLUG GP...................... 444
	HEATER GP-JACKET WATER............ 445
	INSTALLATION GP-SECURITY.......... 448
	LAMP GP-FLOOD..................... 452
	LAMP GP-SIGNAL.................... 453
	LAMP GP-STOP & TAIL............... 454
	LAMP GP-WARNING BEACON............ 455
	LIGHTING GP-FLOOD................. 457
	LIGHTING GP-FLOOD & SIGNAL........ 466
	LIGHTING GP-WARNING BEACON........ 469
	STARTING AID GP................... 471
	HEATER GP-STARTING AID............ 475
	STARTING MOTOR GP-ELECTRIC........ 476
	SWITCH GP-PRESSURE................ 480
	SWITCH GP-TEMPERATURE............. 483
	WIRING GP-AIR CONDITIONER......... 484
	WIRING GP-CAB..................... 491
	WIRING GP-CONSOLE................. 503
	WIRING GP-ENGINE.................. 512
	WIRING GP-HEATER.................. 526
	WIRING GP-PLATFORM................ 528
	WIRING GP-POWER RECEPTACLE........ 539
	WIRING GP-REAR.................... 540
	WIRING GP-RIDE CONTROL............ 543
	WIRING GP-SENSOR.................. 547
	WIRING GP-STEERING................ 548
POWER TRAIN........................... 549
	AXLE & MTG GP-REAR................ 549
	AXLE GP-DRIVE & STEERING.......... 551
	AXLE GP-REAR...................... 554
	CONTROL GP-DIFFERENTIAL LOCK...... 559
	CONTROL GP-TRANSMISSION........... 560
	DIFFERENTIAL & BEVEL GEAR GP...... 561
	DIFFERENTIAL GP................... 563
	DRIVE AR-BACKHOE LOADER........... 564
	DRIVE GP-FLEXIBLE COUPLING........ 566
	FILLER GP-POWER TRAIN OIL......... 567
	FLANGE GP-WHEEL................... 573
	HOUSING & FLANGE GP-AXLE.......... 574
	PLANETARY GP-FINAL DRIVE.......... 578
	POWER TRAIN AR.................... 579
	SHAFT GP-DRIVE.................... 584
	TRANSMISSION & MOUNTING GP........ 586
	TRANSMISSION AR-DIRECT DRIVE...... 588
	TRANSMISSION GP-DIRECT DRIVE...... 589
	VALVE GP-SOLENOID................. 601
	VALVE GP-TIRE..................... 603
	WHEEL & TIRE AR................... 604
	WHEEL & TIRE GP................... 606
BRAKING SYSTEM........................ 612
	BRAKE GP-PARKING.................. 612
	CONTROL GP-PARKING BRAKE.......... 613
	CONTROL GP-SERVICE BRAKE.......... 615
	LEVER GP-HAND CONTROL............. 618
	RESERVOIR GP-BRAKE................ 619
STEERING SYSTEM....................... 620
	AXLE GP-FRONT..................... 620
	CONTROL GP-STEERING............... 623
	LINES GP-STEERING................. 625
	PUMP GP-METERING.................. 630
	STEERING WHEEL GP................. 631
	VALVE GP-PRIORITY................. 632
FRAME AND BODY........................ 633
	BOX GP-BATTERY.................... 633
	BUMPER GP-FRONT................... 635
	COUNTERWEIGHT GP.................. 636
	DOOR GP-BATTERY................... 641
	FENDER GP-FRONT................... 642
	FENDER GP-REAR.................... 643
	FLOORPLATE GP..................... 645
	FRAME AS-LOADER................... 650
	FRAME GP-LOADER................... 651
	FRAME GP-SWING.................... 652
	GUARD GP-DRIVE SHAFT.............. 654
	HOOD & GUARD GP................... 655
	HOOD GP-ENGINE.................... 659
	SUPPRESSION AR-SOUND.............. 665
HYDRAULIC SYSTEM...................... 666
	ACCUMULATOR GP-RIDE CONTROL....... 666
	CONNECTOR GP-VALVE................ 668
	CONTROL AR-RIDE................... 671
	CONTROL GP-HYDRAULIC HAND......... 672
	CONTROL GP-HYDRAULIC PEDAL........ 688
	CONVERSION AR-CUSHION SWING....... 694
	CONVERSION GP-CONTROL VALVE....... 696
	CONVERSION GP-HYD HAND CONTROL.... 698
	COUPLING GP....................... 703
	COVER GP-CONTROL VALVE............ 704
	CYLINDER & LINES GP-THUMB......... 705
	CYLINDER GP-BACKHOE BUCKET........ 706
	CYLINDER GP-BOOM.................. 711
	CYLINDER GP-EXTENDABLE STICK...... 713
	CYLINDER GP-LIFT.................. 716
	CYLINDER GP-MULTIPURPOSE BUKT..... 718
	CYLINDER GP-STABILIZER............ 719
	CYLINDER GP-STICK................. 721
	CYLINDER GP-SWING................. 722
	CYLINDER GP-THUMB................. 723
	CYLINDER GP-TILT.................. 724
	FILTER GP-OIL..................... 725
	GUARD GP-STABILIZER CYLINDER...... 726
	HYDRAULIC AR...................... 729
	KICKOUT & POSITIONER GP........... 733
	KIT-RIDE CONTROL.................. 735
	LINES GP-BACKHOE AUXILIARY........ 736
	LINES GP-BOOM..................... 762
	LINES GP-BUCKET CYLINDER.......... 764
	LINES GP-CHECK VALVE.............. 766
	LINES GP-EXTENDABLE STICK......... 775
	LINES GP-LIFT CYLINDER............ 778
	LINES GP-LOAD CONTROL VALVE....... 781
	LINES GP-LOADER AUXILIARY......... 784
	LINES GP-MULTIPURPOSE BUCKET...... 786
	LINES GP-PILOT.................... 790
	LINES GP-PUMP..................... 794
	LINES GP-RETURN................... 809
	LINES GP-RIDE CONTROL............. 813
	LINES GP-STABILIZER............... 817
	LINES GP-STICK.................... 819
	LINES GP-SWING.................... 820
	LINES GP-TILT CYLINDER............ 821
	LOCK GP-HYDRAULIC HAND CONTROL.... 823
	MOUNTING GP-BANK VALVE............ 824
	MOUNTING GP-CYLINDER.............. 826
	MOUNTING GP-HYDRAULIC CONTROL..... 828
	MOUNTING GP-HYDRAULIC PUMP........ 829
	MOUNTING GP-LINES................. 830
	PUMP GP-PISTON.................... 832
	ROTATING GP-PUMP.................. 836
	SHAFT GP-POWER TAKE-OFF........... 837
	STABILIZER AR..................... 838
	TANK & MTG GP-HYDRAULIC........... 839
	TANK GP-HYDRAULIC................. 841
	VALVE & MTG GP-BANK............... 843
	VALVE & MTG GP-SOLENOID........... 844
	VALVE AR-BANK 4................... 845
	VALVE AR-BANK 5................... 845
	VALVE AR-BANK 6................... 846
	VALVE GP-BANK 2................... 847
	VALVE GP-BANK 3................... 850
	VALVE GP-BANK 4................... 851
	VALVE GP-BANK 5................... 852
	VALVE GP-BANK 6................... 853
	VALVE GP-CHECK.................... 854
	VALVE GP-CONTROL.................. 856
	VALVE GP-LOAD CONTROL............. 876
	VALVE GP-PILOT.................... 879
	VALVE GP-PUMP CONTROL............. 883
	VALVE GP-SOLENOID................. 886
IMPLEMENTS............................ 887
	ARM GP-LIFT....................... 887
	BOOM GP........................... 889
	BRACE GP-LIFT CYLINDER............ 891
	BRACKET GP-TRANSPORT.............. 892
	LINK GP-SHIPPING.................. 893
	LINK GP-THUMB..................... 894
	LINKAGE GP-BACKHOE BUCKET......... 895
	LINKAGE GP-LOADER BUCKET.......... 897
	LOADER AR......................... 899
	LOCK GP-TRANSPORT................. 900
	MOUNTING GP-STICK................. 903
	PAD & GUARD GP-STABILIZER......... 904
	PAD & MTG GP-STABILIZER........... 906
	PAD GP-STABILIZER................. 909
	STABILIZER GP-BACKHOE............. 911
	STICK GP-EXTENDABLE............... 913
	STICK GP-HOE...................... 915
WORK TOOLS............................ 917
	BUCKET AR-MULTIPURPOSE............ 917
	BUCKET AS-GENERAL PURPOSE......... 920
	BUCKET AS-HOE..................... 925
	BUCKET GP-GENERAL PURPOSE......... 935
	BUCKET GP-HOE..................... 937
	BUCKET GP-MULTIPURPOSE............ 985
	COUPLER AR-QUICK.................. 989
	COUPLER GP-QUICK.................. 990
	EDGE GP-CUTTING................... 995
	FORK AR........................... 997
	FORK GP........................... 998
	GUARD GP-BUCKET................... 999
	KIT-ADAPTER TIP...................1001
	MOUNTING GP-BUCKET................1003
	MOUNTING GP-FORK..................1005
	PIN GP-COUPLER....................1006
	SHIPPING AR-BUCKET................1008
	STOP GP-BUCKET....................1009
	THUMB AR..........................1010
	THUMB GP..........................1013
	TOOTH GP-UNI......................1014
OPERATOR STATION......................1015
	ACCUMULATOR GP-REFRIGERANT........1015
	ADJUSTER GP-SEAT..................1016
	AIR CONDITIONER & MOUNTING GP.....1018
	AIR CONDITIONER AR................1022
	AIR CONDITIONER GP................1023
	ARMREST GP........................1025
	BRACKET GP-MOUNTING...............1026
	CAB AR............................1027
	CAB AS............................1032
	CAB GP............................1036
	CANOPY AR.........................1040
	CANOPY AS.........................1043
	CANOPY GP-OPEN ROPS...............1047
	COMPARTMENT GP-LITERATURE.........1048
	COMPRESSOR GP-REFRIGERANT.........1049
	CONDENSER & MTG GP-REFRIGERANT....1053
	CONSOLE GP-FRONT..................1054
	CONSOLE GP-OPERATOR...............1055
	CONSOLE GP-SIDE...................1056
	COVER GP-CONSOLE..................1061
	COVER GP-FIREWALL.................1064
	COVER GP-PARKING BRAKE............1066
	COVER GP-POST.....................1067
	DOOR GP-LH........................1069
	DOOR GP-RH........................1071
	DUCT GP-AIR.......................1073
	FLOOR MAT GP......................1076
	FOOTREST GP.......................1078
	HEATER GP-CAB.....................1079
	HORN GP-ELECTRIC..................1083
	KIT-PEDAL GUARD...................1084
	LEVER GP-GOVERNOR CONTROL.........1085
	LINER GP-CAB......................1086
	LINES GP-HEATER...................1089
	LINES GP-HEATER & AIR COND........1091
	MIRROR GP-REAR VIEW...............1096
	MODULE GP-WARNING INDICATOR.......1097
	MOTOR GP-WINDOW WIPER.............1099
	MOUNTING GP-INSTRUMENT PANEL......1100
	PANEL GP-INSTRUMENT...............1105
	PEDAL GP-GOVERNOR.................1106
	SEAT BELT GP......................1107
	SEAT GP...........................1109
	SEAT GP-STATIC....................1115
	SEAT GP-SUSPENSION................1117
	SUPPRESSION GP-SOUND..............1122
	SUSPENSION GP-SEAT................1124
	SWIVEL & SLIDE GP-SEAT............1126
	SWIVEL GP-SEAT....................1128
	TACHOMETER GP-ELECTRIC............1129
	TRIM GP-CAB.......................1131
	VISOR GP-CAB......................1132
	WASHER GP-WINDOW..................1133
	WINDOW GP-CAB.....................1137
	WINDOW GP-DOOR....................1143
	WIPER GP-WINDOW...................1147
SERVICE EQUIPMENT AND SUPPLIES........1150
	FILM GP...........................1150
	INSTALLATION AR-WHEEL CHOCK.......1151
	LOCK GP-VANDALISM.................1152
	PLATE & FILM GP...................1153
PART NUMBER INDEX.....................1166
PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M