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Caterpillar Cat DP30 N Lift Trucks Service Manual – Complete Set – PDF DOWNLOAD
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Description
Caterpillar Cat DP30 N Lift Trucks Service Manual – Complete Set – PDF DOWNLOAD
DESCRIPTION:
Caterpillar Cat DP30 N Lift Trucks Service Manual – Complete Set – PDF DOWNLOAD
SAFETY RULES FOR LIFT TRUCK OPERATORS
Β General:
The safety rules and regulations in this section are representative of some, but not all rules and regulations that apply to lift trucks. Rules are paraphrased without representation that they have been reproduced verbatim. All lift truck users should be familiar with their Local, Regional, and National regulations. Operate this lift truck in accordance with local regulations. The most effective way of reducing the risk of serious injuries, or even death, to you and others, is for you to know how to operate the lift truck properly.
- Drive alertly and avoid maneuvers or conditions that could cause accidents. Be professional. Do not operate your lift truck if it is in need of maintenance, repair or appears to be unsafe in any way. Report all unsafe conditions immediately to your supervisor, then contact your authorized Cat lift truck dealer. Do not attempt any adjustments or repairs unless you are trained and authorized to do so.
- Continuing improvement and advancement of product design may have caused changes to your lift truck, which are not included in this publication. Whenever a question arises regarding your lift truck, or this publication, please contact your authorized Cat lift truck dealer for the latest available information. All lift truck users should be familiar with their Local, Regional, and National regulations.
FOREWORD
The Occupational Safety and Health Administration (OSHA) prohibits employees under the age of 18 years old from operating
lift trucks, and is now mandating operator training for all lift truck operators.
SAFE and EFFICIENT OPERATION of a lift truck depends to a great extent on the skill and alertness of the operator. To develop
the skill, the operator should read this manual to understand the following points:
(1) Working capabilities and limitations of the lift truck
(2) Make-up of the lift truck
(3) Safe driving and load handling procedures
It is the employer’s responsibility to make sure the operator can see, hear, and has the physical and mental ability to operate
the lift truck safely.
It is also important that a qualified person experienced in lift truck operation should guide new operators through several
driving and load handling operations before they attempt to operate the lift truck on their own.
Note:
– This manual contains information necessary for the operation and maintenance of standard lift trucks.
– This manual contains information necessary for the operation and maintenance of standard lift trucks.
– Optional equipment is sometimes installed; it can change some operating characteristics described in this manual. Before operating such a lift truck, make sure the necessary instructions are available and understood.
– Forklift truck operator training is provided through your authorized Cat lift truck dealer. They will be glad to help you and answer any questions you may have about operating your new lift truck. Forklift trucks are NOT intended for use on public roads.
– If you resell a lift truck, be sure to attach the original Operation & Maintenance Manual to the lift truck. In some countries, strict regulations do not allow imported lift trucks for resale. For resale information, contact your authorized Cat lift truck dealer.
– If a lift truck is resold from another country, an Operation & Maintenance Manual attached to the lift truck may not meet your country’s rules and regulations. For manual information, contact your authorized Cat lift truck dealer.
TABLE OF CONTENTS:
Caterpillar Cat DP30 N Lift Trucks Service Manual – Complete Set – PDF DOWNLOAD
99710-3E130-01................................................... 1 99710-3E130-02................................................... 35 99710-3E130-03................................................... 79 99710-3E130-04................................................... 89 99710-3E130-05................................................... 93 99710-3E130-06................................................... 111 99710-3E130-07................................................... 125 99710-3E130-08................................................... 127 99710-3E130-09................................................... 129 99710-3E130-10................................................... 133 99710-3E130-11................................................... 149 99710-3E130-12................................................... 205 99710-3E130-13................................................... 217 SERVICE DATA................................................. 0 Fuel Information......................................... 0 Gasoline (Gas) Specification......................... 0 Diesel Fuel Specifications........................... 0 Liquefied Petroleum (LPG Model)...................... 0 Coolant Information...................................... 0 Coolant Water........................................ 0 Antifreeze Solution.................................. 0 Recommended Fuels and Oils............................... 0 Specifications (Standard Models)......................... 0 Refill Capacities........................................ 0 Capacities and Lift Truck Weight (Standard Models)....... 0 TO THE CAT LIFT TRUCK OWNER.................................. 217 The Importance of Genuine Parts.......................... 217 Instructions for Ordering Parts.......................... 218 Service Registration..................................... 219 99710-3E130T-00.................................................. 225 99710-3E140_00_FOREWORD.......................................... 236 99710-3E140_01_SAFETY_RULES_FOR_LIFT_TRUCK_OPERATORS............. 246 99710-3E140_02_KNOW_YOUR_LIFT_TRUCK.............................. 280 99710-3E140_03_HOW_TO_AVOID_A_TIPOVER_HOW_TO_SURVIVE_ONE......... 324 99710-3E140_04_REFUELING......................................... 334 99710-3E140_05_OPERATION......................................... 338 99710-3E140_06_OPERATING_TECHNIQUES.............................. 356 99710-3E140_07_STORING_THE_LIFT_TRUCK............................ 370 99710-3E140_08_TRANSPORTATION_HINTS.............................. 372 99710-3E140_09_SPECIAL_SITUATIONS................................ 374 99710-3E140_10_TROUBLESHOOTING................................... 378 99710-3E140_11_MAINTENANCE....................................... 394 99710-3E140_12_SERVICE_DATA...................................... 450 99710-3E140_13_TO_THE_CAT_LIFT_TRUCK_OWNER....................... 462 99710-6E120-00_FOREWORD.......................................... 470 99710-6E120-01_SAFETY_RULES_FOR_LIFT_TRUCK_OPERATORS............. 479 99710-6E120-02_KNOW_YOUR_LIFT_TRUCK.............................. 512 99710-6E120-03_HOW_TO_AVOID_A_TIPOVER_HOW_TO_SURVIVE_ONE......... 565 99710-6E120-04_REFUELING......................................... 574 99710-6E120-05_OPERATION......................................... 577 99710-6E120-06_OPERATING_TECHNIQUES.............................. 592 99710-6E120-07_STORING_THE_LIFT_TRUCK............................ 606 99710-6E120-08_TRANSPORTATION_HINTS.............................. 608 99710-6E120-09_SPECIAL_SITUATIONS................................ 613 99710-6E120-10_TROUBLESHOOTING................................... 615 99710-6E120-11_MAINTENANCE....................................... 631 99710-6E120-12_SERVICE_DATA...................................... 671 99710-6E120-13_TO_THE_CAT_LIFT_TRUCK_OWNER....................... 679 99710-6E120-14_APPENDIX.......................................... 682 99710-6E130_00_FOREWORD.......................................... 700 η©Ίη½γγΌγΈ........................................................ 701 η©Ίη½γγΌγΈ........................................................ 709 99710-6E130_01_SAFETY_RULES_FOR_LIFT_TRUCK_OPERATORS............. 710 99710-6E130_02_KNOW_YOUR_LIFT_TRUCK.............................. 744 99710-6E130_03_HOW_TO_AVOID_A_TIPOVER___HOW_TO_SURVIVE_ONE....... 798 99710-6E130_04_REFUELING......................................... 808 99710-6E130_05_OPERATION......................................... 812 99710-6E130_06_OPERATING_TECHNIQUES.............................. 828 99710-6E130_07_STORING_THE_LIFT_TRUCK............................ 842 99710-6E130_08_TRANSPORTATION_HINTS.............................. 844 99710-6E130_09_SPECIAL_SITUATIONS................................ 850 99710-6E130_10_TROUBLESHOOTING................................... 852 99710-6E130_11_MAINTENANCE....................................... 868 99710-6E130_12_SERVICE_DATA...................................... 908 99710-6E130_13_TO_THE_CAT_LIFT_TRUCK_OWNER....................... 916 99710-6E130_14_APPENDIX.......................................... 920 99710-6W110-00_FOREWORD.......................................... 921 99710-6W110-01_SAFETY_RULES_FOR_LIFT_TRUCK_OPERATORS............. 927 99710-6W110-02_KNOW_YOUR_LIFT_TRUCK.............................. 953 99710-6W110-03_HOW_TO_SURVIVE_A_TIPOVER_HOW_TO_SURVIVE_ONE.......1000 99710-6W110-04_REFUELING.........................................1010 99710-6W110-05_OPERATION.........................................1013 99710-6W110-06_OPERATING_TECHNIQUES..............................1030 99710-6W110-07_STORING_THE_LIFT_TRUCK............................1041 99710-6W110-08_TRANSPORTATION_HINTS..............................1043 99710-6W110-09_SPECIAL_SITUATIONS................................1044 99710-6W110-10_TROUBLESHOOTING...................................1046 99710-6W110-11_MAINTENANCE.......................................1059 99710-6W110-12_SERVICE_DATA......................................1096 99710-6W110-13_TO_THE_CAT_LIFT_TRUCK_OWNER.......................1104 99710-6W110-14_APPENDIX..........................................1107 99710-36120-00_FOREWORD..........................................1126 99710-36120-01_SAFETY_RULES_FOR_LIFT_TRUCK_OPERATORS.............1137 99710-36120-02_KNOW_YOUR_LIFT_TRUCK..............................1171 99710-36120-03_HOW_TO_AVOID_A_TIPOVER_HOW_TO_SURVIVE_ONE.........1217 99710-36120-04_REFUELING.........................................1225 99710-36120-05_OPERATION.........................................1229 99710-36120-06_OPERATING_TECHNIQUES..............................1247 99710-36120-07_STORING_THE_LIFT_TRUCK............................1262 99710-36120-08_TRANSPORTATION_HINTS..............................1264 99710-36120-09_SPECIAL_SITUATIONS................................1265 99710-36120-10_TROUBLESHOOTING...................................1268 99710-36120-11_MAINTENANCE.......................................1285 99710-36120-12_SERVICE_DATA......................................1345 99710-36120-13_TO_THE_CAT_LIFT_TRUCK_OWNER.......................1356 99710-36130-00_FOREWORD..........................................1359 99710-36130-00_FOREWORD......................................1362 99710-36130-01_SAFETY_RULES_FOR_LIFT_TRUCK_OPERATORS.............1369 99710-36130-01_SAFETY RULES FOR LIFT TRUCK OPERATORS.........1369 99710-36130-02_KNOW_YOUR_LIFT_TRUCK..............................1403 99710-36130-02_KNOW YOUR LIFT TRUCK..........................1403 99710-36130-03_HOW_TO_AVOID_A_TIPOVER_HOW_TO_SURVIVE_ONE.........1448 99710-36130-03_HOW TO AVOID A TIPOVER; HOW TO SURVIVE ONE....1448 99710-36130-04_REFUELING.........................................1456 99710-36130-04_REFUELING.....................................1456 99710-36130-05_OPERATION.........................................1460 99710-36130-05_OPERATION.....................................1460 99710-36130-06_OPERATING_TECHNIQUES..............................1478 99710-36130-06_OPERATING TECHNIQUES..........................1478 99710-36130-07_STORING_THE_LIFT_TRUCK............................1492 99710-36130-07_STORING THE LIFT TRUCK........................1492 99710-36130-08_TRANSPORTATION_HINTS..............................1494 99710-36130-08_TRANSPORTATION HINTS..........................1494 99710-36130-09_SPECIAL_SITUATIONS................................1495 99710-36130-09_SPECIAL SITUATIONS............................1495 99710-36130-10_TROUBLESHOOTING...................................1498 99710-36130-10_TROUBLESHOOTING...............................1498 99710-36130-11_MAINTENANCE.......................................1515 99710-36130-11_MAINTENANCE...................................1515 99710-36130-12_SERVICE_DATA......................................1574 99710-36130-12_SERVICE DATA..................................1574 99710-36130-13_TO_THE_FORKLIFT_TRUCK_OWNER.......................1585 99710-36130-13_TO THE FORKLIFT TRUCK OWNER...................1585 99710-63120-00_FOREWORD..........................................1588 99710-63120-01_SAFETY_RULES_FOR_LIFT_TRUCK_OPERATORS.............1594 99710-63120-02_KNOW_YOUR_LIFT_TRUCK..............................1620 99710-63120-03_HOW_TO_AVOID_A_TIPVER_HOW_TO_SURVIVE_ONE..........1663 99710-63120-04_REFUELING.........................................1670 99710-63120-05_OPERATION.........................................1673 99710-63120-06_OPERATING_TECHNIQUES..............................1689 99710-63120-07_STORING_THE_LIFT_TRUCK............................1700 99710-63120-08_TRANSPORTATION_HINTS..............................1702 99710-63120-09_SPECIAL_SITUATIONS................................1703 99710-63120-10_TROUBLESHOOTING...................................1705 99710-63120-11_MAINTENANCE.......................................1717 99710-63120-12_SERVICE_DATA......................................1752 99710-63120-13_TO_THE_CAT_LIFT_TRUCK_OWNER.......................1759 99710-63120-14_APPENDIX..........................................1762 99719-3F110-00_FOREWORD..........................................1779 99719-3F110-00_FOREWORD......................................1783 99719-3F110-01_GENERAL_INFORMATION...............................1803 99719-3F110-01_GENERAL INFORMATION...........................1803 99719-3F110-02_COOLING_SYSTEM....................................1811 99719-3F110-02_COOLING SYSTEM................................1811 99719-3F110-03_ELECTRICAL_SYSTEM.................................1817 99719-3F110-03_ELECTRICAL SYSTEM.............................1817 99719-3F110-04_CONTROLLER........................................1885 99719-3F110-04_CONTROLLER....................................1885 99719-3F110-04_CONTROLLERS.......................................1957 99719-3F110-05_POWER_TRAIN.......................................2029 99719-3F110-05_POWER TRAIN...................................2029 99719-3F110-06_CLUTCHES..........................................2043 99719-3F110-06_CLUTCHES......................................2043 99719-3F110-07_MANUAL_TRANSMISION................................2081 99719-3F110-07_MANUAL TRANSMISION............................2081 99719-3F110-07_MANUAL_TRANSMISSION...............................2109 99719-3F110-08_POWERSHIFT_TRANSMISSION...........................2137 99719-3F110-08_POWERSHIFT TRANSMISSION.......................2137 99719-3F110-09_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL.............2229 99719-3F110-09_FRONT AXLE AND REDUCTION DIFFERENTIAL.........2229 99719-3F110-10_REAR_AXLE.........................................2257 99719-3F110-10_REAR AXLE.....................................2257 99719-3F110-11_BRAKE_SYSTEM......................................2273 99719-3F110-11_BRAKE SYSTEM..................................2273 99719-3F110-12_STEERING_SYSTEM...................................2297 99719-3F110-12_STEERING SYSTEM...............................2297 99719-3F110-13_HYDRAULIC_SYSTEM..................................2319 99719-3F110-13_HYDRAULIC SYSTEM..............................2319 99719-3F110-14_MAST_AND_FORKS....................................2387 99719-3F110-14_MAST AND FORKS................................2387 99719-3F110-15_SERVICE_DATA......................................2483 99719-3F110-15_SERVICE DATA..................................2483 99719-3F120-01...................................................2509 99719-3F120-03...................................................2517 99719-3F120-03...............................................2517 99719-3F120s.................................................2585 99719-3F120s_01..........................................2585 99719-3F120s_02..........................................2586 99719-3F120s_03..........................................2587 99719-3F120s_04..........................................2588 99719-3F120-15...................................................2589 99719-3F120T-00..................................................2617 99719-6F120-00_FOREWORD..........................................2640 99719-6F120-01_GENERAL_INFORMATION...............................2649 99719-6F120-02_COOLING_SYSTEM....................................2658 99719-6F120-03_ELECTRICAL_SYSTEM.................................2665 99719-6F120-03A_ELECTRICAL_SCHEMATIC_SYSTEM......................2714 99719-6F120s_01..............................................2714 99719-6F120s_02..............................................2715 99719-6F120s_03..............................................2716 99719-6F120s_04..............................................2717 99719-6F120s_05..............................................2718 99719-6F120s_06..............................................2719 99719-6F120-04_CONTROLLERS.......................................2720 99719-6F120-07_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL.............2794 99719-6F120-08_REAR_AXLE.........................................2822 99719-6F120-09_BRAKE_SYSTEM......................................2837 99719-6F120-10_STEERING_SYSTEM...................................2860 99719-6F120-11_HYDRAULIC_SYSTEM..................................2880 99719-6F120-12_MAST_AND_FORKS....................................2977 99719-6F120-13_SERVICE_DATA......................................3065 99719-6M110-01_GENERAL_INFORMATION...............................3133 99719-6M110-02_COOLING_SYSTEM....................................3143 99719-6M110-03_ELECTRICAL_SYSTEM.................................3151 99719-6M110-03A_WIRING_DIAGRAM...................................3200 99719-6M110-04_CONTROLLERS.......................................3206 99719-6M110-05_POWER_TRAIN.......................................3280 99719-6M110-06_POWERSHIFT_TRANSMISSION...........................3292 99719-6M110-07_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL.............3384 99719-6M110-08_REAR_AXLE.........................................3412 99719-6M110-09_BRAKE_SYSTEM......................................3428 99719-6M110-10_STEERING_SYSTEM...................................3452 99719-6M110-11_HYDRAULIC_SYSTEM..................................3472 99719-6M110-12_MAST_AND_FORKS....................................3560 99719-6M110-13_SERVICE_DATA......................................3648 99719-6W110-00_FOREWORD..........................................3717 99719-6W110-01_GENERAL...........................................3723 99719-6W110-02_ELECTRICAL_SYSTEM.................................3727 99719-6W110-02A_WIRING_DIAGRAM...................................3737 99719-6W110s_Gasoline........................................3737 99719-6W110s_Diesel..........................................3738 99719-6W110-03_CONTROLLER........................................3739 99719-6W110-04_POWER_TRAIN.......................................3755 99719-6W110-05_TORQUE_CONVERTER_DRIVE_TRANSMISSION...............3775 99719-6W110-06_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL.............3779 99719-6W110-07_BRAKE_SYSTEM......................................3805 99719-6W110-08_SERVICE_DATA......................................3833 99719-35120-00_FOREWORD..........................................3841 99719-35120-00_FOREWORD......................................3842 99719-35120-01_GENERAL_INFORMATION...............................3849 99719-35120-01_GENERAL INFORMATION...........................3849 99719-35120-02_COOLING_SYSTEM....................................3859 99719-35120-02_COOLING SYSTEM................................3859 99719-35120-03_ELECTRICAL_SYSTEM.................................3866 99719-35120-03_ELECTRICAL SYSTEM.............................3866 99719-35120-04_CONTROLLERS.......................................3937 99719-35120-04_CONTROLLERS...................................3937 99719-35120-05_POWER_TRAIN.......................................3995 99719-35120-05_POWER TRAIN...................................3995 99719-35120-06_CLUTCHES..........................................4012 99719-35120-06_CLUTCHES......................................4012 99719-35120-07_MANUAL_TRANSMISION................................4049 99719-35120-07_MANUAL TRANSMISION............................4049 99719-35120-08_POWERSHIFT_TRANSMISSION...........................4073 99719-35120-08_POWERSHIFT TRANSMISSION.......................4073 99719-35120-09_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL.............4118 99719-35120-09_FRONT AXLE AND REDUCTION DIFFERENTIAL.........4118 99719-35120-10_REAR_AXLE.........................................4146 99719-35120-10_REAR AXLE.....................................4146 99719-35120-11_BRAKE_SYSTEM......................................4157 99719-35120-11_BRAKE SYSTEM..................................4157 99719-35120-12_STEERING_SYSTEM...................................4180 99719-35120-12_STEERING SYSTEM...............................4180 99719-35120-13_HYDRAULIC_SYSTEM..................................4197 99719-35120-13_HYDRAULIC SYSTEM..............................4197 99719-35120-14_MAST_AND_FORKS....................................4284 99719-35120-14_MAST AND FORKS................................4284 99719-35120-15_SERVICE_DATA......................................4375 99719-35120-15_SERVICE DATA..................................4375 99719-38110-00_FOREWORD..........................................4395 99719-38110-01_GENERAL_INFORMATION...............................4406 99719-38110-02_COOLING_SYSTEM....................................4416 99719-38110-03_ELECTRIC_SYSTEM...................................4422 99719-38110-04_CONTROLLERS.......................................4477 99719-38110-05_POWER_TRAIN.......................................4557 99719-38110-06_CLUTCHES..........................................4573 99719-38110-07_MANUAL_TRANSMISSION...............................4611 99719-38110-08_POWERSHIFT_TRANSMISSION...........................4637 99719-38110-09_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL.............4727 99719-38110-10_REAR_AXLE.........................................4755 99719-38110-11_BRAKE_SYSTEM......................................4771 99719-38110-12_STEERING_SYSTEM...................................4795 99719-38110-13_HYDRAULIC_SYSTEM..................................4815 99719-38110-14_MAST_AND_FORKS....................................4903 99719-38110-15_SERVICE_DATA......................................4993 99719-38210-00_FOREWORD..........................................5064 99719-38210-00_FOREWORD......................................5065 99719-38210-01_GENERAL_INFORMATION...............................5085 99719-38210-01_GENERAL INFORMATION...........................5085 99719-38210-02_COOLING_SYSTEM....................................5093 99719-38210-02_COOLING SYSTEM................................5093 99719-38210-03_ELECTRICAL_SYSTEM.................................5098 99719-38210-03_ELECTRICAL SYSTEM.............................5098 99719-38210-04_CONTROLLER........................................5170 99719-38210-04_CONTROLLER....................................5170 99719-38210-05_POWER_TRAIN.......................................5241 99719-38210-05_POWER TRAIN...................................5241 99719-38210-06_CLUTCHES..........................................5255 99719-38210-06_CLUTCHES......................................5255 99719-38210-07_MANUAL_TRANSMISION................................5293 99719-38210-07_MANUAL TRANSMISION............................5293 99719-38210-08_POWERSHIFT_TRANSMISSION...........................5320 99719-38210-08_POWERSHIFT TRANSMISSION.......................5320 99719-38210-09_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL.............5412 99719-38210-09_FRONT AXLE AND REDUCTION DIFFERENTIAL.........5412 99719-38210-10_REAR_AXLE.........................................5440 99719-38210-10_REAR AXLE.....................................5440 99719-38210-11_BRAKE_SYSTEM......................................5456 99719-38210-11_BRAKE SYSTEM..................................5456 99719-38210-12_STEERING_SYSTEM...................................5479 99719-38210-12_STEERING SYSTEM...............................5479 99719-38210-13_HYDRAULIC_SYSTEM..................................5500 99719-38210-13_HYDRAULIC SYSTEM..............................5500 99719-38210-14_MAST_AND_FORKS....................................5567 99719-38210-14_MAST AND FORKS................................5567 99719-38210-15_SERVICE_DATA......................................5663 99719-38210-15_SERVICE DATA..................................5663 99719-69120-00...................................................5688 99719-69120-01...................................................5711 99719-69120-02...................................................5716 99719-69120-03...................................................5721 99719-69120-03A..................................................5760 99719-69120-04...................................................5764 99719-69120-05...................................................5880 99719-69120-06...................................................5893 99719-69120-07...................................................5987 99719-69120-08...................................................6014 99719-69120-09...................................................6032 99719-69120-10...................................................6057 99719-69120-11...................................................6075 99719-69120-12...................................................6177 99719-69120-13...................................................6283 99729-87120-01...................................................6309 99729-87120-02...................................................6317 99729-87120-03...................................................6328 99729-87120-04...................................................6332 99729-87120-05...................................................6335 99729-87120-06...................................................6351 99729-87120-07...................................................6377 99729-87120-08...................................................6396 99729-87120-09...................................................6410 99729-87120-10...................................................6420 99729-87120-11...................................................6430 99729-87120-12...................................................6436 99729-87120-13...................................................6465 99729-88100-00...................................................6475 99729-88100-01...................................................6490 99729-88100-02...................................................6498 99729-88100-03...................................................6510 99729-88100-04...................................................6514 99729-88100-05...................................................6517 99729-88100-06...................................................6533 99729-88100-07...................................................6560 99729-88100-08...................................................6579 99729-88100-09...................................................6593 99729-88100-10...................................................6603 99729-88100-11...................................................6613 99729-88100-12...................................................6619 99729-88100-13...................................................6658
CATERPILLAR CAT DP30 N LIFT TRUCKS SERVICE MANUAL – COMPLETE SET – PDF DOWNLOAD:
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