Caterpillar D8R TRACK-TYPE TRACTOR PARTS MANUAL – PDF DOWNLOAD

Description

Caterpillar D8R TRACK-TYPE TRACTOR PARTS MANUAL – PDF DOWNLOAD

TABLE OF CONTENTS:

Caterpillar D8R TRACK-TYPE TRACTOR PARTS MANUAL – PDF DOWNLOAD

Name Page Name Page
GENERAL INFORMATION A25
REPAIR ALTERNATIVES A40
SUPPLEMENTAL COOLANT
ADDITIVES A45
MAINTENANCE PARTS A50
INDEX A96
MACHINE ARRANGEMENT 1
COLD WEATHER AR 1
DISPOSAL AR 2
DISPOSAL AR-WASTE 3
GAUGE AR 8
LANDFILL AR 10
SUPPRESSION AR-SOUND 12
ENGINE ARRANGEMENT 14
ENGINE AR 14
BASIC ENGINE 22
BELT TIGHTENER GP 22
CAMSHAFT GP 24
COVER GP-CYLINDER BLOCK 25
COVER GP-FRONT HOUSING 26
COVER GP-SOUND SUPPRESSION 29
COVER GP-VALVE MECHANISM 36
CRANKSHAFT GP 38
CYLINDER BLOCK AS 39
CYLINDER BLOCK GP 42
CYLINDER HEAD AS 54
CYLINDER HEAD GP 56
DAMPER GP 60
DRIVE GP-FAN 62
FASTENER GP-FRONT HOUSING 66
FLYWHEEL GP 67
GEAR GP-FRONT 68
GEAR GP-REAR 70
HOUSING GP-FLYWHEEL 72
HOUSING GP-FRONT 74
LIFTING GP-ENGINE 78
PAN GP-OIL 80
PISTON & ROD GP 84
ROCKER ARM GP 88
SUPPORT GP-ENGINE 89
TRUNNION GP-ENGINE 91
V-BELT SET 93
VALVE MECHANISM GP 94
LUBRICATION SYSTEM 95
BREATHER GP 95
FASTENER GP-OIL PUMP
MOUNTING 96
SEBP2439·13
FILLER GP-ENGINE OIL 97
FILTER GP-ENGINE OIL 99
FUMES DISPOSAL GP 100
GAUGE GP-OIL LEVEL (DIPSTICK) 101
LINES GP-ENGINE OIL 102
LINES GP-TURBOCHARGER OIL 104
OIL CHANGE GP-HIGH SPEED 106
PRELUBRICATION AR-ENGINE 108
PUMP GP-ENGINE OIL 118
COOLING SYSTEM 122
COOLANT CONDITIONER GP 122
COOLER GP-ENGINE OIL 126
CORE AS-RADIATOR 127
CORE GP-OIL COOLER 131
FAN AR-EJECTOR 132
FAN AR-VARIABLE 134
FAN GP-BLOWER 144
FAN GP-EJECTOR 145
FAN GP-REVERSIBLE 146
LINES GP-AFTERCOOLER WATER 148
LINES GP-TURBOCHARGER WATER 150
LINES GP-WATER 152
PUMP GP-WATER 160
RADIATOR AR 170
RADIATOR GP 172
TANK GP-COOLANT 182
TANK GP-WATER 184
AIR INLET AND EXHAUST SYSTEM 188
AFTERCOOLER GP 188
AIR CLEANER GP 190
CARTRIDGE GP-TURBOCHARGER 198
DUST EJECTOR GP 202
INDICATOR AR-AIR CLEANER 204
KIT-AIR CLEANER 208
KIT-INSTALLATION 209
KIT-SCREEN 211
LINES GP-AIR 212
MANIFOLD GP-EXHAUST 214
MUFFLER GP 215
PRECLEANER AR 217
SHIELD AR-THERMO 220
SHIELD GP-EXHAUST 223
SHIELD GP-MANIFOLD 224
TURBOCHARGER GP 225
FUEL SYSTEM 233
ADAPTER GP-FAST FILL FUEL 233
CONTROL GP-FUEL RATIO 236
CONTROL GP-GOVERNOR 238
COVER GP-FUEL TRANSFER 241
DRIVE GP-GOVERNOR & FUEL
PUMP 242
FASTENER GP-FUEL INJ PUMP 243
TABLE OF CONTENTS A 11 ‘ ! ·
TABLE OF CONTENTS
Name Page
FILTER GP-FUEL 245
FILTER GP-WATER SEP & FUEL 246
GOVERNOR GP 248
LINES GP-FUEL 254
LINES GP-FUEL FILTER 258
LINES GP-FUEL INJECTION 262
LINES GP-FUEL RATIO CONTROL 270
PROTECTION GP-FUEL SYSTEM 271
PUMP & MTG GP-FUEL TRANSFER 272
PUMP GP-FUEL INJECTION 274
PUMP GP-FUEL PRIMING 277
PUMP GP-FUEL PAM & PRIM FILTER 278
PUMP GP-FUEL TRANSFER 280
PUMP GP-GOV & FUEL INJ 282
TANK GP-FUEL 286
TORQUE CONTROL GP 290
ELECTRICAL AND STARTING SYSTEM 291
ALARM GP 291
ALTERNATOR AR-CHARGING 292
ALTERNATOR GP-CHARGING 294
BATTERY & WIRING GP 306
BATTERY BOX GP 338
CONTROL GP-ELECTRONIC FILTER 340
CONVERTER GP-ELECTRICAL 341
HEATER GP-FUEL 342
HEATER GP-JACKET WATER 346
JUNCTION BLOCK GP 348
LAMP GP-DOME 349
LAMP GP-FLOOD 350
LIGHTING AR 358
LIGHTING GP-AUXILIARY 382
LIGHTING GP-FLOOD 384
LIGHTING GP-FRONT 394
LIGHTING GP-RIPPER 401
STARTING AID GP-ETHER 404
STARTING MOTOR GP-ELECTRIC 406
STARTING MOTOR GP-PRELUB SYS 412
SUPPRESSOR GP-ELECTRONIC 415
SWITCH GP-BYPASS 416
SWITCH GP-DISCONNECT 418
SWITCH GP-FLOW 419
SWITCH GP-MAGNETIC · 421
SWITCH GP-START 422
SWITCH GP-TIMER 423
SWITCH GP-TOGGLE 424
POWER TRAIN 425
AXLE GP-POWER TRAIN 425
BRAKE & DIFFERENTIAL DRIVE GP 428
BRAKE & DRIVE GP 432
BRAKE & PLANETARY GP 434
CASE & PARTS GP-PLANETARY 436
CONTROL GP-TRANSMISSION HYO 442
COVER GP-SHIPPING 444
A2 TABLE OF CONTENTS
Name Page
DRAIN GP-ECOLOGY 445
FILTER GP-OIL 446
FINAL DRIVE GP 448
GEAR GP-BEVEL & TRANSFER 480
HEAD GP-PUMP 484
LINES GP-PILOT 486
LINES GP-POWER TRAIN OIL 490
MOTOR GP-PISTON 503
MOUNTING GP-FINAL DRIVE 504
MOUNTING GP-TRANSMISSION 505
PLANETARY GP-TRANSMISSION 506
PUMP GP-GEAR 509
PUMP GP-PISTON 514
ROTATING GP-MOTOR 516
ROTATING GP-PUMP 518
SEGMENT GP-SPROCKET 520
SEGMENT-SPROCKET 521
SHAFT GP-MAIN DRIVE 523
TORQUE CONVERTER GP 524
TRANSMISSION AR 530
UNIVERSAL JOINT GP 531
VALVE GP-FLUSHING 532
VALVE GP-PILOT 534
VALVE GP-RELIEF 538
VALVE GP-SELECTOR & PRESS
CONT 540
VALVE GP-SERVO 542
VALVE GP-TRANSMISSION
CONTROL 545
FRAME AND BODY 546
ACTUATOR GP-POWER 546
CASE & FRAME GP 548
CONTROL AS-REMOTE 558
COUNTERWEIGHT GP 560
COVER GP-TRUNNION 561
DRAWBAR GP 562
ENCLOSURE GP-ENGINE 564
ENCLOSURE GP-HYDRAULIC TANK 572
FENDER GP 576
FRAME AS-FRONT 578
GRID GP-SAND BLAST ERODING 581
GRILL GP-RADIATOR 582
GUARD AR 586
GUARD AR-BOTTOM 588
GUARD AA-FINAL DRIVE 596
GUARD AR-IDLER 597
GUARD AS-RADIATOR 602
GUARD GP-BOTTOM 604
GUARD GP-FUEL TANK 612
GUARD GP-POWER TRAIN 616
GUARD GP-RADIATOR 618
GUARD GP-REAR 620
GUARD GP-SEAL 621
GUARD GP-TRACK ROLLER 623
SEBP2439-13
TABLE OF CONTENTS
Name Page Name Page
HOOD & GUARD GP 624 FILTER GP-OIL 806
LATCH GP 626 HEAD GP-PUMP 807
PLATE GP-HITCH 627 LEVER GP-CONTROL VALVE 809
PLATFORM GP 628 LINES GP-BULLDOZER MANIFOLD 811
SWEEP GP 630 LINES GP-PIN PULLER CYLINDER 812
LINES GP-PUMP 816
UNDERCARRIAGE 635 LINES GP-RIPPER 828
BAR AR-STRIKER 635 LINES GP-TILT CYLINDER 834
BAR AS-STRIKER 638 LINES GP-WINCH 844
BAR GP-STRIKER 640 LINKAGE GP-IMPLEMENT 846
CAP GP-TRACK IDLER 641 MOTOR GP-PISTON 850
CAP GP-TRACK ROLLER 645 MOUNTING GP-VALVE 851
EQUALIZER BAR AS 647 PUMP GP-GEAR : 852
EQUALIZER BAR GP 648 PUMP GP-PISTON 856
FRAME GP-TELESCOPING RECOIL 652 ROTATING GP-MOTOR 860
IDLER GP-TRACK 672 ROTATING GP-PUMP 862
LINK AS-TRACK 684 SWASHPLATE GP 868
LUBRICATION GP-PIVOT SHAFT 685 TANK & FILTER GP-HYDRAULIC 872
ROLLER AR-TRACK CARRIER 686 VALVE & MTG GP-CONTROL 879
ROLLER GP-TRACK 687 VALVE GP-BANK 880
ROLLER GP-TRACK-DOUBLE VALVE GP-CHECK 882
FLANGE 689 VALVE GP-CONTROL 884
ROLLER GP-TRACK-SINGLE VALVE GP-DIVERTER 894
FLANGE 691 VALVE GP-PRESS & FLOW CMPNSTR 900
SUSPENSION GP-BOGIE 694 VALVE GP-PRESSURE
TRACK ADJUSTER & RECOIL GP 697 COMPENSATOR 901
TRACK GP 700 VALVE GP-PRESSURE CONTROL 902
TUBE AS-ROLLER FRAME 707 VALVE GP-QUICK-DROP 904
UNDERCARRIAGE AR 708 VALVE GP-RELIEF 906
VALVE GP-SHUTTLE 909
STEERING AND BRAKING SYSTEM 718 VALVE GP-SOLENOID 910 ·
CONTROL GP-FOOT BRAKE 718
CONTROL GP-STEERING & TMSN: 722 IMPLEMENTS 912
LINES GP-STEERING 730 BIT & CUTTING EDGE GP: 912
VALVE GP-BRAKE CONTROL 740 BIT GP-END 921
VALVE GP-CONTROL 744 BLADE & EDGE GP 923
VALVE GP-MAKEUP & PRIORITY 748 BLADE AS 930
VALVE GP-RELIEF 752 BLADE AS-SEMI-UNIVERSAL 934
BLADE AS-UNIVERSAL 938
HYDRAULIC SYSTEM 754 BLADE GP-ANGLING 940
ACTUATOR GP-PISTON PUMP 754 BLADE GP-SEMI-UNIVERSAL 941
ADAPTER GP-MOTOR 757 BLADE GP-UNIVERSAL 942
CONTROL AR-HYDRAULIC 758 BLOCK GP-PUSH 943
COOLER GP-HYDRAULIC OIL 762 BRACE GP-BULLDOZER 944
CYLINDER & LINES GP-LIFT 764 BULLDOZER AR 947
CYLINDER & LINES GP-RIPPER 773 BULLDOZER AA-ANGLING 950
CYLINDER & LINES GP-TILT 774 BULLDOZER AR-SEMI-UNIVERSAL 951
CYLINDER AR-TILT 775 BULLDOZER AR-UNIVERSAL 953
CYLINDER GP-BULLDOZER LIFT 778 BYPASS GP-FILTER 954
CYLINDER GP-BULLDOZER TILT 782 CASE & COVERS GP-DIFFERENTIAL 956
CYLINDER GP-LIFT 786 CLUTCH & GEAR GP 960
CYLINDER GP-RIPPER LIFT 790 CONTROL GP-WINCH 968
CYLINDER GP-RIPPER PIN PULLER 794 CONVERSION GP-WINCH 970
CYLINDER GP-RIPPER TILT 796 EDGE GP-CUTTING 971
CYLINDER GP-TILT 800 FAIRLEAD GP-WINCH 974
SEBP2439-13 TABLE OF CONTENTS A
•·
TABLE OF CONTENTS
Name Page
FRAME GP-ANGLING 976
FRAME GP-RIPPER 978
GUARD GP-ROCK 981
GUIDE GP-ROLLER 983
INSTALLATION AR-WINCH 984
KIT-OVERPACK 985
KIT-WINCH CONVERSION 988
LINES GP-OIL 990
LINK GP-STABILIZER 992
LINKAGE GP-IMPLEMENT 994
MANIFOLD GP 997
MOUNTING GP-CYLINDER 998
MOUNTING GP-RIPPER 1000
MOUNTING GP-WINCH 1002
PLATE GP-WEAR 1003
PULLER AR-PIN 1004
PULLER GP-PIN 1005
PUMP GP-GEAR 1006
PUSH ARM GP-LH 1010
PUSH ARM GP-RH 1012
PUSH ARM GP-STABILIZER 1013
RIPPER AR 1015
RIPPER GP 1017
SCREEN GP-MAGNETIC 1019
SWITCH & HANDLE GP 1020
TIP-RIPPER 1021
TOOTH GP-RIPPER 1022
TRUNNION GP-BULLDOZER 1025
VALVE GP-PRESSURE CONTROL 1026
VALVE GP-SELECTOR & PRESS
CONT 1028
WINCH AR-TOWING 1032
OPERATOR STATION 1034
AIR CONDITIONER AR 1034
AIR CONDITIONER GP 1037
ARMREST AR 1038
ARMREST GP 1040
BLOWER GP-CAB 1042
BOTTLE GP-WINDOW WASHER 1044
CAB AR 1045
CAB AR-COLD WEATHER 1047
CAB GP 1048
COMPRESSOR GP-REFRIGERANT 1054
CONDENSER & MOUNTING GP 1064
CONDENSER & MTG
GP-REFRIGERANT 1074
CONDENSER GP-REFRIGERANT 1076
CONVERSION AR 1080
EXTENSION GP-BACKREST 1082
GAUGE GP-HYDRAULIC OIL TEMP 1084
GUARD GP-VANDALISM 1085
HEATER AR 1086
HEATER GP-CAB 1090
HOUSING GP-SEAT SUSPENSION 1092
~ A4 TABLE OF CONTENTS
Name Page
INSTALLATION GP-RADIO 1095
INSTRUMENT GP 1096
LINER GP-CAB 1112
LINER GP-SOUND SUPPRESSION 1114
LINES GP-AIR CONDITIONER 1116
LINES GP-HEATER 1145
MIRROR GP 1146
MIRROR GP-REAR VIEW 1147
MOTOR AS-WINDOW WIPER 1149
MOUNTING GP-CAB 1152
MOUNTING GP-ROPS 1154
OPERATOR AR 1156
PAN GP-SEAT 1158
PLATFORM GP-CAB 1162
PLATFORM GP-OPERATOR 1165
PRESSURIZER GP-CAB 1166
RADIO GP-AM/FM CASSETTE 1173
ROPS GP 1178
SCREEN GP-PROTECTION 1181
SEAT AR 1184
SEAT BELT GP 1185
SEAT GP 1188
SEAT GP-SUSPENSION 1192
STEP & HANDHOLD AR 1200
STEP GP 1201
SUSPENSION GP-SEAT 1202
WASHER GP-WINDOW 1204
WINDOW AS-SLIDING 1211
WINDOW GP-CAB 1214
WIPER GP-WINDOW 1230
WIPER PIVOT GP 1241
SERVICE EQUIPMENT AND SUPPLIES 1242
FILM GP 1242
PLATE & FILM GP 1244
PART NUMBER INDEX B1
SEBP2439

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