Caterpillar EP20K EP25K Chassis & Mast Service Manual 99759-63100 – PDF DOWNLOAD

Description

Caterpillar EP20K EP25K Chassis & Mast Service Manual 99759-63100 – PDF DOWNLOAD

CATERPILLAR EP20K EP25K CHASSIS & MAST SERVICE MANUAL 99759-63100 – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Caterpillar EP20K EP25K Chassis & Mast Service Manual 99759-63100 – PDF DOWNLOAD

EP20K ETB8B-00011-up FC/MC
EP25K ETB8B-50001-up

Pub. No. 99759-63100

FOREWORD:

• This service manual is a guide to servicing of Caterpillar® Lift Trucks of 2.0 ton, 2.5 ton models. The instructions are grouped by systems to serve the convenience of your ready reference. Long productive life of your lift trucks depends to a great extent on correct servicing — the servicing consistent with what you will learn from this service manual.
• We hope you read the respective sections of this manual carefully and know all the components you will work on before attempting to start a test, repair or rebuild job. The descriptions, illustrations and specifications contained in this manual were of the trucks of serial numbers in effect at the time it was approved for printing. Caterpillar reserves the right to change specifications or design without notice and without incurring obligation.

The service mechanic may be unfamiliar with many of the systems on this machine. This makes it important to use caution when performing service work. A knowledge of the system and/or components is important before the removal or disassembly of any component. Because of the size of some of the machine components, the service mechanic should check the weights noted in this manual. Use proper lifting procedures when removing any components. Following is a list of basic precautions that should always be observed.

TABLE OF CONTENTS:

Caterpillar EP20K EP25K Chassis & Mast Service Manual 99759-63100 – PDF DOWNLOAD

GENERAL INFORMATION Serial Number Locations, Dimensions, Technical Data
VEHICLE ELECTRICAL COMPONENTS Console Box, Key Switch, Lamp Specification Chart
Outline, Controller Components, Logic Card Components, Controller Models,
MAIN CONTROLLER Operation Outline, Drive System, Hydraulic System, Fail-safe System,
Malfunction Detection, Malfunction Data Record, Setting, Self-diagnosis, etc.
TROUBLESHOOTING FOR CONTROL Faulty central vehicle monitor system, Faulty diagnosis indication, or Other CIRCUITS abnormalities
POWER TRAIN Procedure and Key Points for Removal and Installation
Motor Installation Positions, Specifications, Structures, Tightening of High-power
MOTORS Cable Terminals, Inspection of Brushes for Wear and Brush Replacement,
Procedures and Key points for removal and Installation, etc.
TRANSFER AND Structure and Functions, Procedures and Key Points for Disassembly and
DIFFERENTIAL Reassembly, Service Data
FRONT AXLE Structure and Functions, Disassembly and Reassembly of Front Axle Assembly, Service Data
REAR AXLE Rear Axle, Rear Wheels, Removal and Installation, Disassembly and Reassembly, Adjustment, Troubleshooting, Service Data
Specifications, Structure and Functions, Procedures and Key Points for
BRAKE SYSTEM Disassembly and Reassembly, Inspection and Adjustment, Troubleshooting,
Service Data
Specifications, Structure and functions, Procedures and Key Points for Removal
STEERING SYSTEM and Installation, Steering Control Valve, Hydraulic Circuit, Troubleshooting,
Service Data
HYDRAULIC SYSTEM Tank, Pump, Control Valve, Lift and Tilt Cylinders, Flow Regulator Valve, Down Safety Valve
MAST AND FORK Simplex Mast, Duplex Mast, Triplex Mast
Inspection Standards, Periodic Replacement of Parts, Lubrication Standards,
SERVICE DATA Main Component Weights, Tightening Torque for Standard Bolts and Nuts,
Special Tools
OPTIONS Back Mirror Kit, Back Buzzer Kit, Working Lamp Kit, Tire Kit

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