Caterpillar EP20K PAC EP25K PAC EP30K PAC EP35K PAC Chassis Mast & Options Service Manual – PDF DOWNLOAD

Description

Caterpillar EP20K PAC EP25K PAC EP30K PAC EP35K PAC Chassis Mast & Options Service Manual – PDF DOWNLOAD

DESCRIPTION:

Caterpillar EP20K PAC EP25K PAC EP30K PAC EP35K PAC Chassis Mast & Options Service Manual – PDF DOWNLOAD

Chassis, Mast & Options
EP20K PAC ETB8C-00011-up
EP25K PAC ETB8C-50001-up
EP30K PAC ETB9C-00011-up
EP35K PAC ETB9C-50001-up

FOREWORD :

This service manual is a guide for servicing Cat® lift trucks. For your convenience the instructions are grouped by systems as a ready reference. The long productive life of your lift truck(s) depends on regular and proper servicing. Servicing consistent with what you will learn by reading this service manual.

• Read the respective sections of this manual carefully and familiarize yourself with all of the components before attempting to start a test, repair or rebuild job.
• The descriptions, illustrations and specifications contained in this manual are for the trucks with serial numbers in effect at the time of printing. Cat lift trucks reserve the right to change specifications or design without notice and without incurring obligation.

SAFETY PRECAUTIONS:

The serviceman or mechanic may be unfamiliar with many of the systems on this truck. This makes it important to use caution when performing service work. A knowledge of the system and/or components is important before the removal or disassembly of any component. Because of the size of some of the truck components, the serviceman or mechanic should check the weights noted in this Manual. Use proper lifting procedures when removing any components. Following is a list of basic precautions that should always be observed.

1. Read and understand all warning plates and decals on the truck before operating, lubricating or repairing the product.
2. Always wear protective glasses and protective shoes when working around trucks. In particular, wear protective glasses when pounding on any part of the truck or its attachments with a hammer or sledge. Use welders gloves, hood/goggles, apron and other protective clothing appropriate to the welding job being performed. Do not wear loosefitting or torn clothing. Remove all rings from fingers when working on machinery.
3. Do not work on any truck that is supported only by lift jacks or a hoist. Always use blocks or jack stands to support the truck before performing any disassembly.
4. Lower the forks or other implements to the ground before performing any work on the truck. If this cannot be done, make sure the forks or other implements are blocked correctly to prevent them from dropping unexpectedly.
5. Use steps and grab handles (if applicable) when mounting or dismounting a truck. Clean any mud or debris from steps, walkways or work platforms before using. Always face truck when using steps, ladders and walkways. When it is not possible to use the designed access system, provide ladders, scaffolds, or work platforms to perform safe repair operations.

TABLE OF CONTENTS:

Caterpillar EP20K PAC EP25K PAC EP30K PAC EP35K PAC Chassis Mast & Options Service Manual – PDF DOWNLOAD

GENERAL INFORMATION
Vehicle Exterior, Models, Serial Number Locations,
Chassis and Mast Model Identification,
Dimensions, Technical Data
VEHICLE ELECTRICAL
COMPONENTS
Electrical Component Locations, Console Box, Direction Lever, Accelerator
Control, Key Switch, Lighting Switch, Fuses, Lamp Specification Chart,
Auto-light System, Troubleshooting of Lighting and Horn Systems
POWER TRAIN
General Structure, Common Removal and Installation Procedures, Power Train
Assembly Removal, Power Train Assembly Installation
TRANSFER AND
DIFFERENTIAL
Structure and Functions, Procedures and Suggestions for Disassembly and
Reassembly, Service Data
FRONT AXLE
Structure and Functions, Disassembly and Reassembly of Front Axle Assembly,
Service Data
REAR AXLE
Structure, Procedures and Suggestions for Removal and Installation, Procedures
and Suggestions for Disassembly and Reassembly, Adjustment, Troubleshooting,
Service Data
BRAKE SYSTEM
Specifications, Structure and Functions, Procedures and Suggestions for
Disassembly, Inspection and Reassembly, Inspection and Adjustment,
Troubleshooting, Service Data
STEERING SYSTEM
Specifications, Structure and Functions, Procedures and Suggestions for Removal
and Installation, Steering Control Valve, Hydraulic Circuit Diagram,
Troubleshooting, Service Data
HYDRAULIC SYSTEM
Specifications, Finger-tip Control Type, Mechanical Control Type,
Troubleshooting, Service Data
MAST AND FORK
Structure and Functions, Removal and Installation, Disassembly and Reassembly,
Inspection and Adjustment, Troubleshooting, Service Data
SERVICE DATA
Inspection Standards, Periodic Replacement of Parts, Lubrication Standards, Main
Component Weights, Tightening Torque for Standard Bolts and Nuts, Special Tool
Table
OPTIONS Backup Buzzer Kit, Tire Kit (Non Mark), Foot Direction Control Kit

CATERPILLAR EP20K PAC EP25K PAC EP30K PAC EP35K PAC CHASSIS MAST & OPTIONS SERVICE MANUAL – PDF DOWNLOAD:

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