Caterpillar GP30N & GP35N Chassis and Mast Parts Manual – PDF Download

Description

Caterpillar GP30N & GP35N Chassis and Mast Parts Manual — Complete Illustrated PDF

This Caterpillar GP30N & GP35N Chassis and Mast Parts Manual is the full illustrated parts catalogue for the Cat Lift Truck GP30N and GP35N forklifts built on the ET13FL series. Every chassis assembly and every mast assembly is broken down into exploded views with numbered callouts, genuine part numbers, quantities and model applicability, so you can identify exactly which component belongs on your truck before you place an order. It is the same reference a dealer parts counter uses to look up a bracket, a seal kit, a hydraulic hose or a complete mast section for these machines.

File Details

• Manual type: Parts Manual (Chassis & Mast)
• Brand: Caterpillar (Cat Lift Truck)
• Models covered: GP30N, GP35N
• Language: English
• Page count: 272
• File format: PDF

Chapters Covered

• Maintenance Parts
• 01 Chassis
• 02 Mast
• Numerical Parts Index
• Table of Bolt, W/Washer

Chassis — Cooling System

The cooling group covers the radiator assembly, reservoir tank, torque-converter cooler and radiator side covers. Exploded views show the rubber upper and lower hoses, hose clips and clamps, radiator cap, water drain cock, cushions and spacers, plus the mounting bolts with washers. The reservoir tank breakdown includes the tank, cap, seal and reserve tank bracket. Oil cooler hoses, pipes and clamps for the torque-converter circuit are listed with their part numbers so the whole cooling circuit can be rebuilt piece by piece.

Chassis — Electric System

Separate electric sections are provided for MC and FC models. The MC electric group lists the starting switch, key set, fuse box with 10 A, 15 A, 20 A, 30 A and 100 A fuses and puller, relay boxes and bases, main harness, condenser, clips and clamps, VCM cover, warning buzzer, auto-light sensor and the ECM bracket. The FC electric group follows the same pattern with its own harness part numbers, controller, engine-stop switch and LPG injection driver. The meter panel, head lamp assemblies with 12V-55W bulbs, battery, battery cables, battery case and seat, and the combination switch with boot, horn contact, blinker lever, lighting switch and FNR lever are all illustrated with their individual part numbers.

Chassis — Frame & Body

Frame and body coverage includes the frame assembly with drain plug and gasket, rear covers, rivets, strikers, tilt-cylinder pins, spacers and differential brackets, plus the under cover, rubber seals and insulator. The upper body section details the dashboard board, floor plate, stopper bolts, radiator cover and weather strips. Separate exploded views cover the engine cover (with gas spring, hinge, fastener assembly, hook and unlock lever), side covers, dashboard cover, counterweight, seat assemblies for MC and FC models, headguard, and the engine bracket assemblies with their mounting bolts.

Chassis — Power Line, Axle, Brakes

The torque-converter assembly is shown with its converter, flexible plate and flange bolts. The transmission is split across three parts-list sections covering the transmission assembly, universal joint, housings, servo case, oil level gauge, cooler pipes, gaskets, O-rings, oil seals and the internal clutch, gear, piston, spring and bearing components. The reduction and differential group lists the hypoid gear set, differential carrier, side bearings, shims and lock plates. Front axle, front hub and tire, rear axle common parts, knob control, rear hub and tire, and steering cylinder sections follow. Brake coverage includes the brake common parts, L.H. and R.H. wheel brake assemblies with backing plates, wheel cylinders, shoe and lining assemblies, parking brake cables, levers, struts and springs.

Chassis — Driving Control, Intake, Exhaust, Fuel, Hydraulics

Driving control sections cover the pedal assembly, brake and inching pedals, master cylinder, brake links, springs and bushings, plus the hand brake assembly, accelerator control with position sensor, and brake reservoir tank. The air intake section lists the air hose, clamps, cleaner bracket, resonator, air cleaner case, element and cover. The exhaust section covers the exhaust pipe, sensor, catalyzer, muffler, clamps, cushions, gaskets and tail pipe. The LPG fuel system details the LPG hose, vaporizer, filter assembly with its O-rings, filter element and cover, safety valve, LP gas hose assembly and water hoses. Hydraulic system coverage includes the pump and suction group, hydraulic control for MC and FC models, three-valve and four-valve control valves, return hydraulic lines, adjuster assembly, levers, power steering piping, tilt piping, lift piping, hydraulic tank piping, filter, strainer and level gauge.

Mast — Lift Bracket, Tilt Cylinder, Fork

The mast portion opens with the lift bracket common parts — main rollers, side rollers, shims and stoppers — followed by the lift bracket assemblies for 4V30B, 4M30C, 4F30C, 4V35B, 4M35C and 4F35C masts at 1000 mm width, and the backrest. The tilt cylinder is covered in L.H. and R.H. versions with guide ring, piston seal, O-rings, rod seal and wiper, plus the seal kit. The fork section lists fork assemblies from L=1070 through L=1970 with blockade, spiral pin and spring details.

Mast — Common Parts, Duplex, Triplex and Simplex Masts

Mast common parts are split by mast family: 4V30B / 4V35B simplex, 4M30C / 4M35C triplex and 4F30C / 4F35C duplex. These sections carry the grease nipples, spring pins, mast strips, shims, cylinder brackets, cushions, collars, seats, chain wheels, snap rings, lock nuts, hose guards, rubber hoses, spiral tubes, T-joints, O-rings, down-safety valves and connectors. The duplex mast model sections cover 4F30C28-40 and 4F35C28-40 with first and second lift cylinders. The triplex mast sections cover 4M30C37-70 and 4M35C37-70 with first and second lift cylinders. The simplex mast sections cover 4V30B20-60 and 4V35B20-60 with their lift cylinders.

Numerical Parts Index and Bolt Tables

The manual closes with a numerical parts index that lets you jump from a part number straight to the illustration where it appears, and a Table of Bolt, W/Washer that lists the standard bolts and washers used throughout the chassis and mast assemblies. The front matter explains the interchangeability codes (R, 1, 3, N, G), sequence-of-change numbers, change codes, description and specification codes, quantity conventions and the model/serial-number applicability columns so every line in the parts list can be read correctly.

Why This Caterpillar GP30N & GP35N Parts Manual Matters

Ordering the wrong part for a forklift is expensive and slow. This Caterpillar GP30N & GP35N Chassis and Mast Parts Manual removes the guesswork by showing every component in its assembly context, with the exact part number and the quantity required per truck. Whether you are rebuilding a wheel brake, replacing a tilt-cylinder seal kit, sourcing a mast roller, tracking down an LPG vaporizer or simply confirming which bolt and washer goes where, the exploded views and parts lists give you the answer without a trip to the dealer.

IMAGES PREVIEW

Delivered as an instant PDF download, the manual opens on any computer, tablet or phone and can be printed for the workshop bench. No shipping, no waiting — you get the complete 272-page chassis and mast parts catalogue for the Cat Lift Truck GP30N and GP35N the moment your order is confirmed.