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Caterpillar Lift Truck DP20CN Service, Operation & Maintenance Manual – PDF DOWNLOAD
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Description
Caterpillar Lift Truck DP20CN Service, Operation & Maintenance Manual – PDF DOWNLOAD
FILE DETAILS :
Caterpillar Lift Truck DP20CN Service, Operation & Maintenance Manual – PDF DOWNLOAD
Size: 514 MB
Pages : 5825
Format: PDF
Language: English
Brand: CAT – Caterpillar
Type of machine: Forklift Truck
Type of document: Service, Operation & Maintenance Manual
Model: CAT Lift Truck 5M15D-5M35D Mast Supplement Service Manual_99739-351S0
CAT Lift Truck DP20CN FC,MC Chassis & Mast Service Manual_99719-69120
CAT Lift Truck DP20CN FC,MC Operation & Maintenance Manual_99710-63120
CAT Lift Truck DP20CN MC Chassis & Mast Operation & Maintenance Manual_99710-3F110
CAT Lift Truck DP20CN MC Chassis & Mast Operation & Maintenance Manual_99719-3F120
CAT Lift Truck DP20CN MC Chassis & Mast Service Manual_99719-38210
CAT Lift Truck DP20CN MC Operation & Maintenance Manual_99710-3E140
CAT Lift Truck DP20CN MC,FC Chassis & Mast Operation & Maintenance Manual_99719-6F120
CAT Lift Truck DP20CN MC,FC Chassis & Mast Service Manual_99719-35120
CAT Lift Truck DP20CN MC,FC Chassis & Mast Service Manual_99719-38110
CAT Lift Truck DP20CN MC,FC Operation & Maintenance Manual_99710-36120
CAT Lift Truck DP20CN MC,FC Operation & Maintenance Manual_99710-36130
CAT Lift Truck DP20CN Operation & Maintenance Manual_99710-3E130
CAT Lift Truck DP20CN S4Q2 Diesel Engine Service Manual_99719-8Q100
CAT Lift Truck DP20CN Service Manual_99719-6M110
Content:
– 213 File PDF
Format: PDF
Language: English
Brand: CAT – Caterpillar
Type of machine: Forklift Truck
Type of document: Service, Operation & Maintenance Manual
Model: CAT Lift Truck 5M15D-5M35D Mast Supplement Service Manual_99739-351S0
CAT Lift Truck DP20CN FC,MC Chassis & Mast Service Manual_99719-69120
CAT Lift Truck DP20CN FC,MC Operation & Maintenance Manual_99710-63120
CAT Lift Truck DP20CN MC Chassis & Mast Operation & Maintenance Manual_99710-3F110
CAT Lift Truck DP20CN MC Chassis & Mast Operation & Maintenance Manual_99719-3F120
CAT Lift Truck DP20CN MC Chassis & Mast Service Manual_99719-38210
CAT Lift Truck DP20CN MC Operation & Maintenance Manual_99710-3E140
CAT Lift Truck DP20CN MC,FC Chassis & Mast Operation & Maintenance Manual_99719-6F120
CAT Lift Truck DP20CN MC,FC Chassis & Mast Service Manual_99719-35120
CAT Lift Truck DP20CN MC,FC Chassis & Mast Service Manual_99719-38110
CAT Lift Truck DP20CN MC,FC Operation & Maintenance Manual_99710-36120
CAT Lift Truck DP20CN MC,FC Operation & Maintenance Manual_99710-36130
CAT Lift Truck DP20CN Operation & Maintenance Manual_99710-3E130
CAT Lift Truck DP20CN S4Q2 Diesel Engine Service Manual_99719-8Q100
CAT Lift Truck DP20CN Service Manual_99719-6M110
Content:
– 213 File PDF
TABLE OF CONTENTS:
Caterpillar Lift Truck DP20CN Service, Operation & Maintenance Manual – PDF DOWNLOAD
99710-3E130-01................................................... 1 99710-3E130-02................................................... 35 99710-3E130-03................................................... 79 99710-3E130-04................................................... 89 99710-3E130-05................................................... 93 99710-3E130-06................................................... 111 99710-3E130-07................................................... 125 99710-3E130-08................................................... 127 99710-3E130-09................................................... 129 99710-3E130-10................................................... 133 99710-3E130-11................................................... 149 99710-3E130-12................................................... 205 99710-3E130-13................................................... 217 SERVICE DATA................................................. 0 Fuel Information......................................... 0 Gasoline (Gas) Specification......................... 0 Diesel Fuel Specifications........................... 0 Liquefied Petroleum (LPG Model)...................... 0 Coolant Information...................................... 0 Coolant Water........................................ 0 Antifreeze Solution.................................. 0 Recommended Fuels and Oils............................... 0 Specifications (Standard Models)......................... 0 Refill Capacities........................................ 0 Capacities and Lift Truck Weight (Standard Models)....... 0 TO THE CAT LIFT TRUCK OWNER.................................. 217 The Importance of Genuine Parts.......................... 217 Instructions for Ordering Parts.......................... 218 Service Registration..................................... 219 99710-3E130T-00.................................................. 225 99710-3E140_00_FOREWORD.......................................... 236 99710-3E140_01_SAFETY_RULES_FOR_LIFT_TRUCK_OPERATORS............. 246 99710-3E140_02_KNOW_YOUR_LIFT_TRUCK.............................. 280 99710-3E140_03_HOW_TO_AVOID_A_TIPOVER_HOW_TO_SURVIVE_ONE......... 324 99710-3E140_04_REFUELING......................................... 334 99710-3E140_05_OPERATION......................................... 338 99710-3E140_06_OPERATING_TECHNIQUES.............................. 356 99710-3E140_07_STORING_THE_LIFT_TRUCK............................ 370 99710-3E140_08_TRANSPORTATION_HINTS.............................. 372 99710-3E140_09_SPECIAL_SITUATIONS................................ 374 99710-3E140_10_TROUBLESHOOTING................................... 378 99710-3E140_11_MAINTENANCE....................................... 394 99710-3E140_12_SERVICE_DATA...................................... 450 99710-3E140_13_TO_THE_CAT_LIFT_TRUCK_OWNER....................... 462 99710-36120-00_FOREWORD.......................................... 470 99710-36120-01_SAFETY_RULES_FOR_LIFT_TRUCK_OPERATORS............. 481 99710-36120-02_KNOW_YOUR_LIFT_TRUCK.............................. 515 99710-36120-03_HOW_TO_AVOID_A_TIPOVER_HOW_TO_SURVIVE_ONE......... 561 99710-36120-04_REFUELING......................................... 569 99710-36120-05_OPERATION......................................... 573 99710-36120-06_OPERATING_TECHNIQUES.............................. 591 99710-36120-07_STORING_THE_LIFT_TRUCK............................ 606 99710-36120-08_TRANSPORTATION_HINTS.............................. 608 99710-36120-09_SPECIAL_SITUATIONS................................ 609 99710-36120-10_TROUBLESHOOTING................................... 612 99710-36120-11_MAINTENANCE....................................... 629 99710-36120-12_SERVICE_DATA...................................... 689 99710-36120-13_TO_THE_CAT_LIFT_TRUCK_OWNER....................... 700 99710-36130-00_FOREWORD.......................................... 703 99710-36130-00_FOREWORD...................................... 706 99710-36130-01_SAFETY_RULES_FOR_LIFT_TRUCK_OPERATORS............. 713 99710-36130-01_SAFETY RULES FOR LIFT TRUCK OPERATORS......... 713 99710-36130-02_KNOW_YOUR_LIFT_TRUCK.............................. 747 99710-36130-02_KNOW YOUR LIFT TRUCK.......................... 747 99710-36130-03_HOW_TO_AVOID_A_TIPOVER_HOW_TO_SURVIVE_ONE......... 792 99710-36130-03_HOW TO AVOID A TIPOVER; HOW TO SURVIVE ONE.... 792 99710-36130-04_REFUELING......................................... 800 99710-36130-04_REFUELING..................................... 800 99710-36130-05_OPERATION......................................... 804 99710-36130-05_OPERATION..................................... 804 99710-36130-06_OPERATING_TECHNIQUES.............................. 822 99710-36130-06_OPERATING TECHNIQUES.......................... 822 99710-36130-07_STORING_THE_LIFT_TRUCK............................ 836 99710-36130-07_STORING THE LIFT TRUCK........................ 836 99710-36130-08_TRANSPORTATION_HINTS.............................. 838 99710-36130-08_TRANSPORTATION HINTS.......................... 838 99710-36130-09_SPECIAL_SITUATIONS................................ 839 99710-36130-09_SPECIAL SITUATIONS............................ 839 99710-36130-10_TROUBLESHOOTING................................... 842 99710-36130-10_TROUBLESHOOTING............................... 842 99710-36130-11_MAINTENANCE....................................... 859 99710-36130-11_MAINTENANCE................................... 859 99710-36130-12_SERVICE_DATA...................................... 918 99710-36130-12_SERVICE DATA.................................. 918 99710-36130-13_TO_THE_FORKLIFT_TRUCK_OWNER....................... 929 99710-36130-13_TO THE FORKLIFT TRUCK OWNER................... 929 99710-63120-00_FOREWORD.......................................... 932 99710-63120-01_SAFETY_RULES_FOR_LIFT_TRUCK_OPERATORS............. 938 99710-63120-02_KNOW_YOUR_LIFT_TRUCK.............................. 964 99710-63120-03_HOW_TO_AVOID_A_TIPVER_HOW_TO_SURVIVE_ONE..........1007 99710-63120-04_REFUELING.........................................1014 99710-63120-05_OPERATION.........................................1017 99710-63120-06_OPERATING_TECHNIQUES..............................1033 99710-63120-07_STORING_THE_LIFT_TRUCK............................1044 99710-63120-08_TRANSPORTATION_HINTS..............................1046 99710-63120-09_SPECIAL_SITUATIONS................................1047 99710-63120-10_TROUBLESHOOTING...................................1049 99710-63120-11_MAINTENANCE.......................................1061 99710-63120-12_SERVICE_DATA......................................1096 99719-3F110-00_FOREWORD..........................................1103 99719-3F110-00_FOREWORD......................................1107 99719-3F110-01_GENERAL_INFORMATION...............................1127 99719-3F110-01_GENERAL INFORMATION...........................1127 99719-3F110-02_COOLING_SYSTEM....................................1135 99719-3F110-02_COOLING SYSTEM................................1135 99719-3F110-03_ELECTRICAL_SYSTEM.................................1141 99719-3F110-03_ELECTRICAL SYSTEM.............................1141 99719-3F110-04_CONTROLLER........................................1209 99719-3F110-04_CONTROLLER....................................1209 99719-3F110-04_CONTROLLERS.......................................1281 99719-3F110-05_POWER_TRAIN.......................................1353 99719-3F110-05_POWER TRAIN...................................1353 99719-3F110-06_CLUTCHES..........................................1367 99719-3F110-06_CLUTCHES......................................1367 99719-3F110-07_MANUAL_TRANSMISION................................1405 99719-3F110-07_MANUAL TRANSMISION............................1405 99719-3F110-07_MANUAL_TRANSMISSION...............................1433 99719-3F110-08_POWERSHIFT_TRANSMISSION...........................1461 99719-3F110-08_POWERSHIFT TRANSMISSION.......................1461 99719-3F110-09_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL.............1553 99719-3F110-09_FRONT AXLE AND REDUCTION DIFFERENTIAL.........1553 99719-3F110-10_REAR_AXLE.........................................1581 99719-3F110-10_REAR AXLE.....................................1581 99719-3F110-11_BRAKE_SYSTEM......................................1597 99719-3F110-11_BRAKE SYSTEM..................................1597 99719-3F110-12_STEERING_SYSTEM...................................1621 99719-3F110-12_STEERING SYSTEM...............................1621 99719-3F110-13_HYDRAULIC_SYSTEM..................................1643 99719-3F110-13_HYDRAULIC SYSTEM..............................1643 99719-3F110-14_MAST_AND_FORKS....................................1711 99719-3F110-14_MAST AND FORKS................................1711 99719-3F110-15_SERVICE_DATA......................................1807 99719-3F110-15_SERVICE DATA..................................1807 99719-3F120-01...................................................1833 99719-3F120-03...................................................1841 99719-3F120-03...............................................1841 99719-3F120s.................................................1909 99719-3F120s_01..........................................1909 99719-3F120s_02..........................................1910 99719-3F120s_03..........................................1911 99719-3F120s_04..........................................1912 99719-3F120-15...................................................1913 99719-3F120T-00..................................................1941 99719-6F120-00_FOREWORD..........................................1964 99719-6F120-01_GENERAL_INFORMATION...............................1973 99719-6F120-02_COOLING_SYSTEM....................................1982 99719-6F120-03_ELECTRICAL_SYSTEM.................................1989 99719-6F120-03A_ELECTRICAL_SCHEMATIC_SYSTEM......................2038 99719-6F120s_01..............................................2038 99719-6F120s_02..............................................2039 99719-6F120s_03..............................................2040 99719-6F120s_04..............................................2041 99719-6F120s_05..............................................2042 99719-6F120s_06..............................................2043 99719-6F120-04_CONTROLLERS.......................................2044 99719-6F120-06-SPEED_POWERSHIFT_TRANSMISSION.....................2118 99719-6F120-07_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL.............2210 99719-6F120-08_REAR_AXLE.........................................2238 99719-6F120-09_BRAKE_SYSTEM......................................2253 99719-6F120-10_STEERING_SYSTEM...................................2276 99719-6F120-11_HYDRAULIC_SYSTEM..................................2296 99719-6F120-12_MAST_AND_FORKS....................................2393 99719-6F120-13_SERVICE_DATA......................................2481 99719-6M110-01_GENERAL_INFORMATION...............................2549 99719-6M110-02_COOLING_SYSTEM....................................2559 99719-6M110-03_ELECTRICAL_SYSTEM.................................2567 99719-6M110-03A_WIRING_DIAGRAM...................................2616 99719-6M110-04_CONTROLLERS.......................................2622 99719-6M110-05_POWER_TRAIN.......................................2696 99719-6M110-06_POWERSHIFT_TRANSMISSION...........................2708 99719-6M110-07_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL.............2800 99719-6M110-08_REAR_AXLE.........................................2828 99719-6M110-09_BRAKE_SYSTEM......................................2844 99719-6M110-10_STEERING_SYSTEM...................................2868 99719-6M110-11_HYDRAULIC_SYSTEM..................................2888 99719-6M110-12_MAST_AND_FORKS....................................2976 99719-6M110-13_SERVICE_DATA......................................3064 99719-8Q100-00...................................................3133 99719-8Q100-01...................................................3148 99719-8Q100-02...................................................3156 99719-8Q100-03...................................................3167 99719-8Q100-04...................................................3172 99719-8Q100-05...................................................3176 99719-8Q100-06...................................................3192 99719-8Q100-07...................................................3213 99719-8Q100-08...................................................3229 99719-8Q100-09...................................................3242 99719-8Q100-10...................................................3250 99719-8Q100-11...................................................3255 99719-8Q100-12...................................................3259 99719-8Q100-13...................................................3282 99719-35120-00_FOREWORD..........................................3288 99719-35120-00_FOREWORD......................................3289 99719-35120-01_GENERAL_INFORMATION...............................3296 99719-35120-01_GENERAL INFORMATION...........................3296 99719-35120-02_COOLING_SYSTEM....................................3306 99719-35120-02_COOLING SYSTEM................................3306 99719-35120-03_ELECTRICAL_SYSTEM.................................3313 99719-35120-03_ELECTRICAL SYSTEM.............................3313 99719-35120-04_CONTROLLERS.......................................3384 99719-35120-04_CONTROLLERS...................................3384 99719-35120-05_POWER_TRAIN.......................................3442 99719-35120-05_POWER TRAIN...................................3442 99719-35120-06_CLUTCHES..........................................3459 99719-35120-06_CLUTCHES......................................3459 99719-35120-07_MANUAL_TRANSMISION................................3496 99719-35120-07_MANUAL TRANSMISION............................3496 99719-35120-08_POWERSHIFT_TRANSMISSION...........................3520 99719-35120-08_POWERSHIFT TRANSMISSION.......................3520 99719-35120-09_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL.............3565 99719-35120-09_FRONT AXLE AND REDUCTION DIFFERENTIAL.........3565 99719-35120-10_REAR_AXLE.........................................3593 99719-35120-10_REAR AXLE.....................................3593 99719-35120-11_BRAKE_SYSTEM......................................3604 99719-35120-11_BRAKE SYSTEM..................................3604 99719-35120-12_STEERING_SYSTEM...................................3627 99719-35120-12_STEERING SYSTEM...............................3627 99719-35120-13_HYDRAULIC_SYSTEM..................................3644 99719-35120-13_HYDRAULIC SYSTEM..............................3644 99719-35120-14_MAST_AND_FORKS....................................3731 99719-35120-14_MAST AND FORKS................................3731 99719-35120-15_SERVICE_DATA......................................3822 99719-35120-15_SERVICE DATA..................................3822 99719-38110-00_FOREWORD..........................................3842 99719-38110-01_GENERAL_INFORMATION...............................3853 99719-38110-02_COOLING_SYSTEM....................................3863 99719-38110-03_ELECTRIC_SYSTEM...................................3869 99719-38110-04_CONTROLLERS.......................................3924 99719-38110-05_POWER_TRAIN.......................................4004 99719-38110-06_CLUTCHES..........................................4020 99719-38110-07_MANUAL_TRANSMISSION...............................4058 99719-38110-08_POWERSHIFT_TRANSMISSION...........................4084 99719-38110-09_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL.............4174 99719-38110-10_REAR_AXLE.........................................4202 99719-38110-11_BRAKE_SYSTEM......................................4218 99719-38110-12_STEERING_SYSTEM...................................4242 99719-38110-13_HYDRAULIC_SYSTEM..................................4262 99719-38110-14_MAST_AND_FORKS....................................4350 99719-38110-15_SERVICE_DATA......................................4440 99719-38210-00_FOREWORD..........................................4511 99719-38210-00_FOREWORD......................................4512 99719-38210-01_GENERAL_INFORMATION...............................4532 99719-38210-01_GENERAL INFORMATION...........................4532 99719-38210-02_COOLING_SYSTEM....................................4540 99719-38210-02_COOLING SYSTEM................................4540 99719-38210-03_ELECTRICAL_SYSTEM.................................4545 99719-38210-03_ELECTRICAL SYSTEM.............................4545 99719-38210-04_CONTROLLER........................................4617 99719-38210-04_CONTROLLER....................................4617 99719-38210-05_POWER_TRAIN.......................................4688 99719-38210-05_POWER TRAIN...................................4688 99719-38210-06_CLUTCHES..........................................4702 99719-38210-06_CLUTCHES......................................4702 99719-38210-07_MANUAL_TRANSMISION................................4740 99719-38210-07_MANUAL TRANSMISION............................4740 99719-38210-08_POWERSHIFT_TRANSMISSION...........................4767 99719-38210-08_POWERSHIFT TRANSMISSION.......................4767 99719-38210-09_FRONT_AXLE_AND_REDUCTION_DIFFERENTIAL.............4859 99719-38210-09_FRONT AXLE AND REDUCTION DIFFERENTIAL.........4859 99719-38210-10_REAR_AXLE.........................................4887 99719-38210-10_REAR AXLE.....................................4887 99719-38210-11_BRAKE_SYSTEM......................................4903 99719-38210-11_BRAKE SYSTEM..................................4903 99719-38210-12_STEERING_SYSTEM...................................4926 99719-38210-12_STEERING SYSTEM...............................4926 99719-38210-13_HYDRAULIC_SYSTEM..................................4947 99719-38210-13_HYDRAULIC SYSTEM..............................4947 99719-38210-14_MAST_AND_FORKS....................................5014 99719-38210-14_MAST AND FORKS................................5014 99719-38210-15_SERVICE_DATA......................................5110 99719-38210-15_SERVICE DATA..................................5110 99719-69120-00...................................................5135 99719-69120-01...................................................5158 99719-69120-02...................................................5163 99719-69120-03...................................................5168 99719-69120-03A..................................................5207 99719-69120-04...................................................5211 99719-69120-05...................................................5327 99719-69120-06...................................................5340 99719-69120-07...................................................5434 99719-69120-08...................................................5461 99719-69120-09...................................................5479 99719-69120-10...................................................5504 99719-69120-11...................................................5522 99719-69120-12...................................................5624 99719-69120-13...................................................5730 99739-351S0-00...................................................5756 99739-351S0-01...................................................5761 99739-351S0-02...................................................5762 99739-351S0-03...................................................5764 99739-351S0-04...................................................5767 99739-351S0-05...................................................5776 99739-351S0-06...................................................5784 99739-351S0-07...................................................5785 99739-351S0-08...................................................5787 99739-351T0-00...................................................5789 99739-351T0-01...................................................5794 99739-351T0-02...................................................5795 99739-351T0-03...................................................5797 99739-351T0-04...................................................5800 99739-351T0-05...................................................5812 99739-351T0-06...................................................5821 99739-351T0-07...................................................5822 99739-351T0-08...................................................5824
DESCRIPTION:
Caterpillar Lift Truck DP20CN Service, Operation & Maintenance Manual – PDF DOWNLOAD
SAFETY RULES FOR LIFT TRUCK OPERATORS:
General :
The safety rules and regulations in this section are representative of some, but not all rules and regulations that apply to lift trucks. Rules are paraphrased without representation that they have been reproduced verbatim. All lift truck users should be familiar with their Local, Regional, and National regulations. Operate this lift truck in accordance with local regulations. The most effective way of reducing the risk of serious injuries, or even death, to you and others, is for you to know how to operate the lift truck properly.
- Drive alertly and avoid maneuvers or conditions that could cause accidents. Be professional. Do not operate your lift truck if it is in need of maintenance, repair or appears to be unsafe in any way. Report all unsafe conditions immediately to your supervisor, then contact your authorized Cat lift truck dealer.
- Do not attempt any adjustments or repairs unless you are trained and authorized to do so. Continuing improvement and advancement of product design may have caused changes to your lift truck, which are not included in this publication. Whenever a question arises regarding your lift truck, or this publication, please contact your authorized Cat lift truck dealer for the latest available information. All lift truck users should be familiar with their Local, Regional, and National regulations.
FOREWORD:
This service manual is a guide for servicing Cat lift trucks. The long productive life of your lift trucks(s) depends on regular and proper servicing consistent with what you will learn by reading this service manual.
- Read the respective sections of this manual carefully and familiarize yourself with all of the components before attempting to start a test, repair, or rebuild the lift trucks. The descriptions, illustrations, and specifications contained in this manual are for lift trucks with serial numbers in effect at the time of printing.
- Cat Lift Trucks reserves the right to change specifications or designs without notice and without incurring obligations. For your convenience the instructions are grouped by systems as an easy reference.
Safety:
A knowledge of the system and/or components is important before the removal or disassembly of any component. Because of the size of some of the lift truck components, the serviceman or mechanic should check the weights noted in this manual.
Use proper lifting procedures when removing any components.
The following is a list of basic precautions that should always be observed:
- Read and understand all warning plates and decals on the lift truck before operating, lubricating or repairing the product.
- Always wear protective glasses and protective shoes when working around lift trucks. In particular, wear protective glasses when using a hammer or sledge on any part of the lift truck or its attachments.
- Use welders gloves, hood/goggles, apron, and other protective clothing appropriate to the welding job being performed. DO NOT wear loose fitting or torn clothing. Remove all rings from fingers when working on machinery.
- DO NOT work on any lift truck that is supported only by lift jacks or a hoist. Always use blocks or jack stands to support the lift truck before performing any disassembly.
- Lower the forks or other implements to the ground before performing any work on the lift truck. If this cannot be done, make sure the forks or other implements are blocked correctly to prevent them from falling unexpectedly.
CATERPILLAR LIFT TRUCK DP20CN SERVICE, OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD:
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- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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