Caterpillar NPS20N Lift Trucks Operation & Maintenance Manual – PDF DOWNLOAD

Description

Caterpillar NPS20N Lift Trucks Operation & Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

Caterpillar NPS20N Lift Trucks Operation & Maintenance Manual – PDF DOWNLOAD

General Information :

Warehouse trucks are designed and manufactured to lift and transport materials indoors. Please read this manual before operating or performing maintenance on the truck. After reading this manual, store it in a safe, dry place for later use. The truck conforms to the EN 1726-1 standard, ensuring its safety according to the EU machine directive 98/37/EC.

• The most important regulations and guidelines are mentioned in these instructions. As regulations vary from country to country, we expect you to familiarize yourself with the regulations and standards valid in your country.
• For further information on trucks or training, please contact our sales organization. A truck may cause serious accidents unless you are sufficiently familiar with its operation and unless you know its operating and maintenance instructions. To order more copies of the instruction book, contact your dealer.

TABLE OF CONTENTS:

Caterpillar NPS20N Lift Trucks Operation & Maintenance Manual – PDF DOWNLOAD

SWHPU-00311-01_TRUCK...........................................  1
SWHPU-00311-02_SAFETY_INSTRUCTIONS.............................  5
SWHPU-00311-03_OPERATING_ENVIRONMENT...........................  7
SWHPU-00311-04_OPERATING_DEVICES...............................  8
SWHPU-00311-05_DRIVING_INSTRUCTIONS............................ 20
SWHPU-00311-06_LOAD_HANDLING................................... 22
SWHPU-00311-07_BATTERIES....................................... 24
SWHPU-00311-08_MAINTENANCE..................................... 27
SWHPU-00311-09_SERVICE......................................... 29
SWHPU-00311-10_TRANSPORTATION_AND_STORAGE...................... 32
SWHPU-00311-11_TROUBLESHOOTING................................. 33
SWHPU-00311-12_TECHNICAL_SPECIFICATIONS........................ 35
ALARM_CODES.................................................... 39
	1 Alarm codes.............................................. 39
		1.1 Traction motor controller (Combi Ac1) Mode:2....... 39
		1.2 Pump motor controller (Combi Ac1) (Mode:5)......... 53
		1.3 Electric power steering controller (EPS) Mode:6.... 63
PARAMETER_EXPLANATIONS_FOR_THE_EPS............................. 73
	Parameter explanations for the EPS......................... 73
		Main menu: Parameter change............................ 73
			SPEED LIMIT........................................ 73
			AUX FUNCTION #3.................................... 73
			SENSITIVITY........................................ 73
			AUX FUNCTION #2.................................... 73
			CREEP SPEED........................................ 73
			KP................................................. 73
			POS. ACCURACY...................................... 74
			DYNAM NUMB SPEED................................... 74
			DYNAM NUMB ANG..................................... 74
			COMPENSATION....................................... 75
			1ST ANGLE COURSE................................... 75
			2ND ANGLE COURSE................................... 75
			AUXILIARY TIME..................................... 75
			ANTIROLLBACK....................................... 75
			LAG FB REGULAT..................................... 76
			LEAD FB REGULAT.................................... 76
		Config Menu: Set options............................... 76
			HOUR COUNTER....................................... 76
			MICRO CHECK........................................ 76
			ENCODER CONTROL.................................... 77
			FEEDBACK DEVICE.................................... 77
			AUTOCENTERING...................................... 77
			RECOVERY AT REST................................... 77
			AUX FUNCTION 1..................................... 77
			DIAG MOTOR TEMP.................................... 77
		Submenu: SET MODEL..................................... 77
			SYSTEM CONFIG...................................... 77
			AUTO REQ TYPE...................................... 78
			CONNECTED TO....................................... 78
			MODEL TYPE......................................... 78
		Submenu: ADJUSTMENTS................................... 78
			ADJUSTMENT #01..................................... 78
			SET CURRENT........................................ 78
			ADJUSTMENT #02..................................... 78
			ADJUSTMENT #03..................................... 79
			ADJUSTMENT #04..................................... 79
			SET BATTERY TYPE................................... 79
			SET SAT. FREQ...................................... 79
			OVERSAT FREQ....................................... 79
			MAXIMUM SLIP....................................... 79
			AUX VOLTAGE #1..................................... 79
			AUX VOLTAGE #2..................................... 80
			NO LOAD CURRENT.................................... 80
			ZERO SP POT........................................ 80
			SET 0-POS.......................................... 80
			SET STEER 180...................................... 80
			SET ENC AT 180..................................... 80
			SET ENC AT 360..................................... 81
		Submenu: SPECIAL ADJUST................................ 81
			SET TEMPERATURE.................................... 81
			HIGH ADDRESS....................................... 81
			DEBUG OUTPUT....................................... 81
		Submenu: HARDWARE SETTINGS............................. 81
			MAXIMUM CURRENT.................................... 81
			CAN BUS............................................ 82
			SET HI RESOL AD.................................... 82
			AUTOTEACHING....................................... 82
			AUX FUNCTION 11.................................... 82
STEER_CONTROLLER_EPS_RO.90..................................... 83
	Adjustment instructions.................................... 83
TESTER_FUNCTIONS_FOR_THE_EPS................................... 85
	TESTER FUNCTIONS FOR THE EPS............................... 85
		STEPPER MOTOR.......................................... 85
		ENC COUNT AT 180....................................... 85
		TRUCK SPEED............................................ 85
		SLOPE PEAK............................................. 85
		WHEEL ANGLE............................................ 85
		HIGH RESOL: AD......................................... 85
		TRUCK MOVING........................................... 85
		SM ALARM SWITCH........................................ 86
		MM ALARM SWITCH........................................ 86
		AUTO IN PROGRESS....................................... 86
		ACW LIMIT LEVEL........................................ 86
		CW LIMIT LEVEL......................................... 86
		END STROKE ACW......................................... 86
		END STROKE CW.......................................... 87
		ENC SPEED.............................................. 87
		MOTOR CURRENT.......................................... 87
		MOTOR VOLTAGE.......................................... 87
		SAT FREQ HZ............................................ 87
		FREQUENCY.............................................. 87
		MOTOR TEMPERAT......................................... 87
		TEMPERATURE............................................ 87
		FEEDBACK ENC........................................... 88
		FEEDBACK SECTOR........................................ 88
TESTING_THE_TRUCK_WITH_THE_CONSOLE............................. 89
	1 Testing the truck with the console....................... 89
		1.1 Traction motor controller (Combi Ac1) Mode:2....... 89
		1.2 Pump motor controller (Combi Ac1) Mode:5........... 93
		1.3 Electric power steering controller (EPS) Mode:6.... 98
TH78_0409......................................................103
TRACTION_CONTROLLER_RO046_NPS20N,NPR20N_250211.................104
TS1130511......................................................108
TS1150908C_REV_E...............................................117
Unlock-ZAPI_COMBI_AC1..........................................119
Unlock-ZAPI_EPS-AC0............................................203

CATERPILLAR NPS20N LIFT TRUCKS OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD:

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PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V