Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Sale!
Caterpillar NSS15N Lift Trucks Operation & Maintenance Manual – PDF DOWNLOAD
Original price was: $89.95.$28.95Current price is: $28.95.
Caterpillar NSS15N Lift Trucks Operation & Maintenance Manual – PDF DOWNLOAD
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
Caterpillar NSS15N Lift Trucks Operation & Maintenance Manual – PDF DOWNLOAD
DESCRIPTION:
Caterpillar NSS15N Lift Trucks Operation & Maintenance Manual – PDF DOWNLOAD
Safety instructions
Instructions for site supervision
• Familiarise yourself with the operating instructions and their contents
• Train the operator on the use, safety and maintenance aspects of the truck
• Control that the operating and maintenance instructions, and safety regulations are observed
Occupational safety
• Keep the truck clean and in good working order. Carry out the daily and weekly maintenance checks in
accordance with the maintenance instructions and schedule to avoid faults and operational errors.
• If you notice any faults or deficiencies that may effect the safe operation of the truck, take the truck out of
operation until the faults or deficiencies have been remedied
• In the event of a malfunction, switch off the power and notify the site supervision.
• Do not repair anything on the truck without the permission from the site supervision
• When using the truck, you are responsible for both your own and your environment’s safety
• Immediately notify the site supervision of any accidents or injuries. In such a case, leave the truck at the place
of the accident
• The truck can only be used for purposes corresponding with its equipment. Intended use, see Chapter 4.
Truck operator
Requirements:
• At least 18 years old
• Sufficient physical (e.g. good hearing and sight) and mental abilities for operating the truck without risks
• Appropriately trained; familiar with operating, safety and maintenance instructions
• Has written permission from the site supervision to operate the truck
• Knows and masters the drive and operational features of the truck.
TABLE OF CONTENTS:
Caterpillar NSS15N Lift Trucks Operation & Maintenance Manual – PDF DOWNLOAD
SWHSU-00311-01_TRUCK........................................... 1 SWHSU-00311-02_SAFETY_INSTRUCTIONS............................. 5 SWHSU-00311-03_OPERATING_ENVIRONMENT........................... 8 SWHSU-00311-04_OPERATING_DEVICES............................... 10 SWHSU-00311-05_DRIVING_INSTRUCTIONS............................ 22 SWHSU-00311-06_LOAD_HANDLING................................... 24 ALARM_CODES.................................................... 27 1 Alarm codes.............................................. 27 1.1 Traction motor controller (Combi Ac1) Mode:2....... 27 1.2 Pump motor controller (Combi Ac1) (Mode:5)......... 41 1.3 Electric power steering controller (EPS) Mode:6.... 51 SWHSU-00311-08_MAINTENANCE..................................... 61 SWHSU-00311-07_BATTERIES....................................... 63 SWHSU-00311-09_SERVICE......................................... 66 SWHSU-00311-11_TROUBLESHOOTING................................. 69 SWHSU-00311-12_TECHNICAL_SPECIFICATIONS........................ 71 SWHSU-00311-10_TRANSPORTATION_AND_STORAGE...................... 76 PARAMETER_EXPLANATIONS_FOR_THE_EPS............................. 77 Parameter explanations for the EPS......................... 77 Main menu: Parameter change............................ 77 SPEED LIMIT........................................ 77 AUX FUNCTION #3.................................... 77 SENSITIVITY........................................ 77 AUX FUNCTION #2.................................... 77 CREEP SPEED........................................ 77 KP................................................. 77 POS. ACCURACY...................................... 78 DYNAM NUMB SPEED................................... 78 DYNAM NUMB ANG..................................... 78 COMPENSATION....................................... 79 1ST ANGLE COURSE................................... 79 2ND ANGLE COURSE................................... 79 AUXILIARY TIME..................................... 79 ANTIROLLBACK....................................... 79 LAG FB REGULAT..................................... 80 LEAD FB REGULAT.................................... 80 Config Menu: Set options............................... 80 HOUR COUNTER....................................... 80 MICRO CHECK........................................ 80 ENCODER CONTROL.................................... 81 FEEDBACK DEVICE.................................... 81 AUTOCENTERING...................................... 81 RECOVERY AT REST................................... 81 AUX FUNCTION 1..................................... 81 DIAG MOTOR TEMP.................................... 81 Submenu: SET MODEL..................................... 81 SYSTEM CONFIG...................................... 81 AUTO REQ TYPE...................................... 82 CONNECTED TO....................................... 82 MODEL TYPE......................................... 82 Submenu: ADJUSTMENTS................................... 82 ADJUSTMENT #01..................................... 82 SET CURRENT........................................ 82 ADJUSTMENT #02..................................... 82 ADJUSTMENT #03..................................... 83 ADJUSTMENT #04..................................... 83 SET BATTERY TYPE................................... 83 SET SAT. FREQ...................................... 83 OVERSAT FREQ....................................... 83 MAXIMUM SLIP....................................... 83 AUX VOLTAGE #1..................................... 83 AUX VOLTAGE #2..................................... 84 NO LOAD CURRENT.................................... 84 ZERO SP POT........................................ 84 SET 0-POS.......................................... 84 SET STEER 180...................................... 84 SET ENC AT 180..................................... 84 SET ENC AT 360..................................... 85 Submenu: SPECIAL ADJUST................................ 85 SET TEMPERATURE.................................... 85 HIGH ADDRESS....................................... 85 DEBUG OUTPUT....................................... 85 Submenu: HARDWARE SETTINGS............................. 85 MAXIMUM CURRENT.................................... 85 CAN BUS............................................ 86 SET HI RESOL AD.................................... 86 AUTOTEACHING....................................... 86 AUX FUNCTION 11.................................... 86 PARAMETER_EXPLANATIONS_FOR_THE_PUMP_MOTOR...................... 87 Parameter explanations for the pump motor side............. 87 Main menu: Parameter change............................ 87 PUMP IMAX.......................................... 87 STAB. HEIGHT....................................... 87 HEIGHT ENC LIMIT................................... 87 PU. ACCELER. DEL................................... 87 PU. DECELER. DEL................................... 88 LIFT SPEED......................................... 88 CREEP SPEED........................................ 88 1ST SPEED FINE..................................... 88 1ST SPEED COMP..................................... 88 2ND SPEED FINE..................................... 88 2ND SPEED COMP..................................... 88 3RD SPEED FINE..................................... 88 3RD SPEED COMP..................................... 88 COMPENSATION....................................... 88 CUTBAC SPEED....................................... 89 MIN EVP............................................ 89 MAX EVP............................................ 89 MIN LIFT EVP....................................... 89 MAX LIFT EVP....................................... 89 MIN EV1............................................ 89 MAX EV1............................................ 89 EVP OPEN DELAY..................................... 89 EVP CLOSE DELAY.................................... 90 EVP CL. DEL RED.................................... 90 EVP1 OPEN DELAY.................................... 90 EVP1 CLOSE DELAY................................... 90 START LOWER RED.................................... 90 DUAL PUMP DELAY.................................... 90 Submenu: CONFIG MENU / SET MODEL....................... 90 MODEL TYPE......................................... 90 Submenu: SET OPTIONS................................... 91 HOUR COUNTER....................................... 91 EVP TYPE........................................... 91 EV1 TYPE........................................... 91 SET TEMPERATURE.................................... 91 SIDE STABILIZER.................................... 91 AUX OUTPUT #6...................................... 91 AUX OUTPUT #5...................................... 91 DUAL PUMP.......................................... 92 SET INPUT #2....................................... 92 Submenu: ADJUSTMENTS................................... 92 FAN TEMPERATURE.................................... 92 THROTTLE 0 POINT................................... 92 THROTTLE X POINT................................... 92 THROTTLE Y POINT................................... 92 Submenu: SPECIAL ADJUST................................ 93 PARAMETER_EXPLANATIONS_FOR_THE_TRACTION_MOTOR.................. 94 Parameter explanations for the traction motor side......... 94 Main menu: Parameter change............................ 94 ACCELER. DELAY..................................... 94 RELEASE BRAKING.................................... 94 TILLER BRAKING..................................... 94 INVERS. BRAKING.................................... 94 DECEL. BRAKING..................................... 94 LOAD ACCEL DEL..................................... 94 LOAD REL BRAKING................................... 95 LOAD TIL BRAKING................................... 95 LOAD INV BRAK...................................... 95 SPEED LIMIT BRK.................................... 95 MAX SPEED FORW..................................... 95 MAX SPEED BACK..................................... 95 MAX SPD LOAD FORW.................................. 95 MAX SPD LOAD REV................................... 96 CUTBACK SPEED 1.................................... 96 CUTBACK SPEED 2.................................... 96 CURVE CUTBACK...................................... 96 STEER DEAD ANGLE................................... 96 FREQUENCY CREEP.................................... 97 MAXIMUM CURRENT.................................... 97 ACC SMOTH.......................................... 97 INV SMOOTH......................................... 97 STOP SMOOTH........................................ 97 BRK SMOOTH......................................... 97 STOP BRK SMOOTH.................................... 97 LOAD SMOOTH ACC.................................... 98 LOAD INV SMOOTH.................................... 98 LOAD STOP SMOOTH................................... 98 MAX LOAD WEIGHT.................................... 98 AUXILIARY TIME..................................... 98 TOP ABS HEIGHT..................................... 98 HEIGHT REDUCTION................................... 99 AUX FUNCTION #7.................................... 99 Ssubmenu: SET OPTIONS.................................. 99 TILLER SWITCH...................................... 99 HOUR COUNTER....................................... 99 BATTERY CHECK...................................... 99 STOP ON RAMP....................................... 99 AUX OUTPUT #1......................................100 SET MOT. TEMPERAT..................................100 QUICK INVERSION....................................100 CAN ENCODER........................................100 INVERSION MODE.....................................100 BEAN PANEL.........................................101 DISPLAY............................................101 LOAD SENSOR........................................101 AUX INPUT #1.......................................101 AUX INPUT #6.......................................101 SEAT LEVEL.........................................101 TRUCK DIRECTION....................................102 ANG OFFSET.........................................102 Submenu: SET MODEL.....................................102 CONNECTED TO.......................................102 Submenu: ADJUSTMENTS...................................102 SET BATTERY TYPE...................................102 ADJUST BATTERY.....................................102 ADJ MIN LOAD.......................................103 ADJ MAX LOAD.......................................103 SET ACCELER. MIN...................................103 SET ACCELER. MAX...................................103 SET ACC. MIN REV...................................103 SET ACC. MAX REV...................................103 SET MIN LIFT.......................................103 SET MAX LIFT.......................................104 SET MIN LOWER......................................104 SET MAX LOWER......................................104 THROTTLE 0 ZONE....................................104 THROTTLE X POINT...................................104 THROTTLE Y POINT...................................104 BAT MIN ADJ........................................105 BAT MAX ADJ........................................105 MAIN CONT. VOLT....................................105 AUX OUTPUT VOLT....................................105 Submenu: SPECIAL ADJUSTMENT............................105 ADJUSTMENT #01.....................................105 ADJUSTMENT #02.....................................105 SET CURRENT........................................105 SET TEMPERATURE....................................105 HIGH ADDRESS.......................................106 Submenu: HARDWARE SETTINGS.............................106 TOP MAX SPEED......................................106 TOP MAX SPEED R....................................106 PUMP_CONTROLLER_RO045__NSS15N,NSS20N_100611....................107 Parameters.................................................107 STEER_CONTROLLER_EPS_RO.90.....................................110 Adjustment instructions....................................110 TESTER_FUNCTIONS_FOR_THE_EPS_NSS15N,NSS20N.....................112 TESTER FUNCTIONS FOR THE EPS...............................112 STEPPER MOTOR..........................................112 ENC COUNT AT 180.......................................112 TRUCK SPEED............................................112 SLOPE PEAK.............................................112 WHEEL ANGLE............................................112 HIGH RESOL: AD.........................................112 TRUCK MOVING...........................................112 SM ALARM SWITCH........................................113 MM ALARM SWITCH........................................113 AUTO IN PROGRESS.......................................113 ACW LIMIT LEVEL........................................113 CW LIMIT LEVEL.........................................113 END STROKE ACW.........................................113 END STROKE CW..........................................114 ENC SPEED..............................................114 MOTOR CURRENT..........................................114 MOTOR VOLTAGE..........................................114 SAT FREQ HZ............................................114 FREQUENCY..............................................114 MOTOR TEMPERAT.........................................114 TEMPERATURE............................................114 FEEDBACK ENC...........................................115 FEEDBACK SECTOR........................................115 TESTER_FUNCTIONS_FOR_THE_PUMP_CONTROLLER_NSS15N,NSS20N.........116 TESTER FUNCTIONS FOR THE PUMP CONTROLLER...................116 MOTOR CURRENT..........................................116 EV7....................................................116 EV6....................................................116 EV5....................................................116 EV4....................................................116 EV3....................................................116 EV2....................................................117 EV1....................................................117 SET POINT EVP..........................................117 HORN SWITCH............................................117 DIGITAL INPUT #9.......................................117 STAB UP INPUT..........................................117 STAB DOWN INPUT........................................117 DIGITAL INPUT #7.......................................118 DIGITAL INPUT #6.......................................118 DIGITAL INPUT #5.......................................118 DIGITAL INPUT #4.......................................118 DIGITAL INPUT #3.......................................118 DIGITAL INPUT #2.......................................119 DIGITAL INPUT #1.......................................119 HANDLE/SEAT SW.........................................119 LIFTING CONTROL........................................119 ACCELERATOR............................................119 MOTOR TEMPERAT.........................................119 SLIP...................................................120 ENCODER................................................120 MOTOR POWER............................................120 MOTOR VOLTAGE..........................................120 TESTER_FUNCTIONS_FOR_THE_TRACTION_CONTROLLER_NSS15N,NSS20N.....121 TESTER FUNCTIONS FOR THE TRACTION CONTROLLER...............121 BATTERY VOLTAGE........................................121 ANGLE SECTOR...........................................121 STEER ANGLE............................................121 SIDE STAB UP M.........................................121 LIFTING CUTOUT.........................................121 SIDE STAB DW M.........................................121 IN7 SWITCH.............................................121 SAFETY PEDAL...........................................122 IN5 SWITCH.............................................122 STOP FROM EPS..........................................122 HANDLE/SEAT SWITCH.....................................122 BACKWARD SWITCH........................................122 FORWARD SWITCH.........................................123 CUTBACK SWITCH 2.......................................123 CUTBACK SWITCH.........................................123 DESCENT SWITCH.........................................123 TILLER SWITCH..........................................123 ACCELERATOR............................................124 WEIGHT.................................................124 LOAD SENSOR............................................124 MOTOR TEMPERAT.........................................124 TEMPERATURE............................................124 BATTERY CHARGE.........................................124 CURRENT RMS............................................124 SLIP VALUE.............................................124 ENCODER................................................125 FREQUENCY..............................................125 VOLTAGE BOOSTER........................................125 MOTOR VOLTAGE..........................................125 TESTING_THE_TRUCK_WITH_THE_CONSOLE.............................126 1 Testing the truck with the console.......................126 1.1 Traction motor controller (Combi Ac1) Mode:2.......126 1.2 Pump motor controller (Combi Ac1) Mode:5...........130 1.3 Electric power steering controller (EPS) Mode:6....135 TH79_0707......................................................140 TRACTION_CONTROLLER_RO040_NSS15N,NSS20N_220211.................141 TS1141211_G....................................................145 TS1150908C_REV_E...............................................155 Unlock-ZAPI_COMBI_AC1..........................................157 Unlock-ZAPI_EPS-AC0............................................241
CATERPILLAR NSS15N LIFT TRUCKS OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V
