CATERPILLAR TH255 Parts Manual – PDF DOWNLOAD

Description

CATERPILLAR TH255 Parts Manual – PDF DOWNLOAD

TABLE OF CONTENTS:

CATERPILLAR TH255 Parts Manual – PDF DOWNLOAD

31200363_E_TH255_CAT_Parts................................................  1
	Effectivity...........................................................  3
	Table of Contents.....................................................  5
	SMCS Codes - Telehandler..............................................  9
	Section 1 Frame & Attaching Parts..................................... 15
		Figure 1-1 Frame Shrouding & Attaching Parts, Right Side.......... 16
		Figure 1-2 Frame Shrouding & Attaching Parts, Left Side........... 20
		Figure 1-3 Engine Pod Insulation.................................. 24
		Figure 1-4 Axle & Fender Installation............................. 28
		Figure 1-5 Hitches................................................ 30
		Figure 1-6 License Plate Holder Install........................... 34
		Figure 1-7 Rear Engine Cover...................................... 38
	Section 2 Boom........................................................ 41
		Figure 2-1 Boom Assembly - Components............................. 42
		Figure 2-2 Boom Assembly - Pads, Shims & Spacers.................. 44
		Figure 2-3 Boom Pin Installation.................................. 46
		Figure 2-4 Quick Coupler.......................................... 48
		Figure 2-5 Universal Quick Coupler................................ 50
	Section 3 Attachments................................................. 53
		Figure 3-1 Standard Carriage...................................... 54
		Figure 3-2 Universal Standard Carriage............................ 56
		Figure 3-3 Rotate/Side Tilt Carriage.............................. 58
		Figure 3-4 Universal Rotate/Side Tilt Carriage.................... 60
		Figure 3-5 Universal Side Shift Carriage.......................... 62
		Figure 3-6 Forks.................................................. 64
		Figure 3-7 Grapple Bucket......................................... 66
		Figure 3-8 Light Material Bucket.................................. 70
		Figure 3-9 Fork Mounted Hook...................................... 72
		Figure 3-10 Universal Quick Coupler Adapter....................... 74
	Section 4 Engine & Attaching Parts.................................... 77
		Figure 4-1 Engine Installation.................................... 78
		Figure 4-2 Engine Assembly........................................ 80
		Figure 4-3 Cat Engine............................................. 82
		Figure 4-4 Radiator/Oil Cooler Installation....................... 84
		Figure 4-5 Air Cleaner Installation............................... 86
		Figure 4-6 Exhaust Installation................................... 88
	Section 5 Drive Train................................................. 91
		Figure 5-1 Front Axle Assembly.................................... 92
		Figure 5-2 Front Differential & Central Housing................... 94
		Figure 5-3 Front Hub Reduction.................................... 98
		Figure 5-4 Front Brakes...........................................102
		Figure 5-5 Front Steering Components..............................104
		Figure 5-6 Rear Axle Assembly.....................................106
		Figure 5-7 Rear Differential......................................108
		Figure 5-8 Rear Hub Reduction & Central Housing...................110
		Figure 5-9 Rear Steering Components...............................114
		Figure 5-10 Driveshaft Installation...............................116
		Figure 5-11 Tires & Rims..........................................118
	Section 6 Cab.........................................................121
		Figure 6-1 Cab Install............................................122
		Figure 6-2 Open Cab...............................................128
		Figure 6-3 Enclosed Cab...........................................130
		Figure 6-4 Rear Hinged Window.....................................134
		Figure 6-5 Suspension Seat........................................136
		Figure 6-6 Wiper Installation.....................................138
		Figure 6-7 Heater & AC Installation - Cab.........................140
		Figure 6-8 Heater & A/C Installation - Engine Pod.................144
		Figure 6-9 Overhead Console.......................................146
	Section 7 Controls....................................................149
		Figure 7-1 Boom Joystick..........................................150
		Figure 7-2 Steering Column & Attaching Parts......................152
		Figure 7-3 Accelerator Pedal Assembly.............................154
		Figure 7-4 Brake Assembly.........................................156
	Section 8 Hydraulic Circuits..........................................159
		Figure 8-1 Supply Circuit.........................................160
		Figure 8-2 Dump Circuit...........................................164
		Figure 8-3 Steer Select...........................................166
		Figure 8-4 Service/Park Brake.....................................168
		Figure 8-5 Boom Joystick..........................................170
		Figure 8-6 Lift Cylinder..........................................174
		Figure 8-7 Extend/Retract Cylinder................................176
		Figure 8-8 Tilt & Compensating....................................178
		Figure 8-9 Auxiliary Hydraulics...................................180
		Figure 8-10 Rear Auxiliary Hydraulics.............................182
		Figure 8-11 Auxiliary Hydraulics Pressure Relief..................184
	Section 9 Hydraulic Components........................................189
		Figure 9-1 Lift Cylinder..........................................190
		Figure 9-2 Extend/Retract Cylinder................................192
		Figure 9-3 Tilt Cylinder..........................................194
		Figure 9-4 Compensating Cylinder..................................196
		Figure 9-5 Hydraulic Quick Coupler Cylinder.......................198
		Figure 9-6 Rotate/Side Tilt Cylinder & Grapple Bucket Cylinder....200
		Figure 9-7 Universal Side Shift Cylinder..........................202
		Figure 9-8 Main Control Valve.....................................204
		Figure 9-9 Front Drive Motor......................................206
		Figure 9-10 Hydrostatic Transmission..............................208
		Figure 9-11 Divertor Valve........................................210
		Figure 9-12 Steering Select Valve.................................214
		Figure 9-13 Blocking Valve........................................216
		Figure 9-14 Pilot Select Valve....................................218
		Figure 9-15 Brake Valves..........................................220
		Figure 9-16 LSI Valve.............................................222
		Figure 9-17 Auxiliary Hydraulic Pressure Relief Valve.............224
	Section 10 Electrical.................................................227
		Figure 10-1 Electrical Install....................................228
		Figure 10-2 Road Lights Install...................................232
		Figure 10-3 Work Lights Install...................................236
		Figure 10-4 Cab Switches..........................................238
		Figure 10-5 Cab Fuse Holder.......................................240
		Figure 10-6 Frame Base Harness....................................242
		Figure 10-7 Frame Option Harness..................................244
		Figure 10-8 Cab Harness...........................................246
		Figure 10-9 Cab Roof Harness......................................248
		Figure 10-10 Roof Worklights Harness..............................250
		Figure 10-11 Boom Worklights Harness..............................252
		Figure 10-12 AC System Harness....................................254
		Figure 10-13 Boom Aux Harness.....................................256
		Figure 10-14 LSI Timer Install....................................258
		Figure 10-15 LMI Install..........................................260
		Figure 10-16 Speedometer Sensor Install...........................262
	Section 11 Decals.....................................................265
		Figure 11-1 Decal Installation....................................266
	Maintenance parts list................................................273
	Part Number Index.....................................................277

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