CLAAS Ares 546 556 566 616 656 696 Tractor Use and Maintenance Manual

Description

CLAAS Ares 546 556 566 616 656 696 Tractor Use and Maintenance Manual

This is the full Use and Maintenance manual for the CLAAS Ares 546, 556, 566, 616, 656 and 696 tractors. It is the working document that comes with the machine – written for the operator who drives it every day and for the technician who keeps it running. Everything from the position of the hand brake lever in the cab to the torque figure for the wheel disc nuts is laid out in the same order the tractor is built, so you can move from the driving position to the engine bay to the rear linkage without losing your place.

File Details

• Manual type: Use and Maintenance Manual
• Brand: CLAAS
• Models covered: Ares 546, 556, 566, 616, 656, 696
• Language: English (GB)
• Pages: 178
• File format: PDF
• Document number: 0005 029 590
• Edition / date: GB – 02.2005

Chapters Covered

• A – Identification, Certification and Safety: identification plates and serial number locations, certification data, precautions before starting, condition of the tractor, axle stands, hydraulic systems, electrical system, fuel, coolant, road use and transport, operation, PTO-driven tools, toxic products, air conditioning, safety cabs, safety stickers with warning pictograms
• B – Cab: instruments and controls at the driving position and on the dashboard, warning lights, alarms, instruments, controls and accessories in the cab roof, other controls and accessories, driver’s seat, suspension adjustment, heating, ventilation and air conditioning
• C – Electrical System: characteristics, bulb ratings, towing socket pinout, event counter connector, 12 V / 25 A electrical connection socket, 7-pin ISO socket, front and rear lighting and signalling, controls, fuses and relays, fuse tester, spare fuses
• D – Engine: characteristics for all six models, operations before start, starting the engine, cold-weather starting aids, stopping the engine, operation and running-in, bleeding air from the injection system
• E – Transmission: forward speed tables for Quadrishift and Twinshift transmissions, clutch operation (pedal, lever, button), gearbox, reverser lever under torque, Quadrishift II, Quadractiv, crawler range lever, differential lock, brake pedals, trailer brake, rear power take-off, towing the tractor
• F – Front Axle: characteristics, front axle engagement, automatic and override modes, brake system interaction, differential locking, Proactiv front axle suspension
• G – Hydraulics, Linkage and Rear Hitch: characteristics, mode selector, using the linkage, position control, force control, upper limit, lowering speed, external control buttons, transport damper, active slip management, auxiliary spool valves, Electropilot, rear hitch adjustment, stabilisers, automatic hitches, draw bar couplings, picker hook
• H – Front Power Take-off, Linkage and Front Coupling: capacities, damper, front PTO, using the front linkage system, hitch and arm adjustment, using the front PTO
• I – On Board Computer: Infotrac display, partial and total event counters, travelled distance, worked surface, worked time, instantaneous surface per hour, outside temperature, tool width programming, calibration procedure
• J – Wheels and Tyres: tyre pressures, replacement and tyre types, front/rear inter-axle ratio, rear axle characteristics, tables of front and rear tracks, setting the track, steering lock stops, dual wheels
• K – Dimensions, Weights, Capacities and Ballast: dimensions and weights, capacities and recommended lubricants, ballast tables for tractors with and without front linkage
• L – Maintenance: general advice, cleaning, welding precautions, and all numbered maintenance operations from cab air filter cleaning through to brake circuit fluid replacement
• M – Operations Mandatory Under the Guarantee: pre-delivery inspection, handover, mandatory service after the first 100 hours and after the first 500 hours

Read as a whole, this CLAAS Ares 546 556 566 616 656 696 Use and Maintenance manual is a complete operating and servicing reference for the range. The safety chapter alone sets out the rules for hitching implements, working on slopes, using the PTO and handling the fluids the tractor consumes. The cab and electrical chapters describe every switch, warning light and alarm, so a flashing indicator or a lit STOP lamp tells you something specific instead of something generic. The engine chapter gives the characteristics for the four-cylinder 4045 and six-cylinder 6068 families and then walks through pre-start checks, cold starting, running-in and injection bleeding. The transmission chapter carries the forward speed tables that let you match a gear to a job, and explains the Quadrishift II and Quadractiv functions, the crawler range lever and the differential lock. The hydraulics chapter covers the electronic Tracto-Control linkage (TCE 15, TCE 25 and TCE 15 T), the auxiliary spool valves and the Electropilot, including the manual controls to use if the electrical system fails. Maintenance is where the manual earns its keep: 47 numbered operations with greasing points, oil levels, filter replacements, belt checks, track adjustment and the tightening torques that go with them.

What This Manual Lets You Do

With this manual open you can carry out the daily and 10-hour checks before starting, read the warning lights and alarms correctly rather than guessing, set the linkage and PTO for the implement in front of you, adjust the track and tyre pressures for the ground you are working, and complete the full schedule of maintenance operations up to and including the 500-hour service. It also tells you plainly which jobs are not yours to attempt – the safety chapter is explicit that removing the cab, engine, transmission or front axle requires special approved equipment, and the brake fluid and air conditioning work is directed to a CLAAS approved repairer.

The value is in the specifics. Capacities and recommended lubricants, torque settings for wheel disc and rim nuts, the correct bleed sequence after a fuel filter change, the 50 mm tyre-to-tractor clearance figure to check after any track change, the inter-axle ratio that must be respected when you fit different tyres – these are the details that decide whether a machine runs for years or ends up in the workshop with damage that should never have happened.

IMAGES PREVIEW

Instant PDF Delivery

This CLAAS Ares 546 556 566 616 656 696 tractor Use and Maintenance manual is delivered as a downloadable PDF. There is nothing to wait for and nothing to ship – the file is available immediately after purchase and can be opened on a workshop laptop, a tablet on the bench or a phone in the yard. Print the pages you need for the job in front of you and keep the rest of the manual clean, or print the whole thing and keep it with the tractor where it belongs.