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Clark C15-C35 D/L/G Forklift Service Manual SM 709 2013 – Complete Workshop PDF

Original price was: $49.95.Current price is: $29.95.

The complete Clark C15-C35 D/L/G forklift service manual (SM 709, June 2013). Covers diesel, LPG, and gasoline models across the 1,500-3,500 kg capacity range with full maintenance, repair, and overhaul procedures.

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Description

Clark C15-C35 D/L/G Forklift Service Manual SM 709 β€” 2013 Edition

The Clark C15-C35 D/L/G Forklift Service Manual SM 709 is the complete workshop reference for Clark lift trucks in the 1,500 to 3,500 kg capacity range. Published in June 2013 and covering diesel, LPG, and gasoline models across the C15, C18, C20s, C20, C25, C30, C35, C32C, and C-series variants, this manual gives technicians the procedures, specifications, and service data needed for everything from routine periodic maintenance to full component overhaul. Whether you are servicing a single truck or maintaining a fleet, the SM 709 manual covers the systems and procedures that keep these machines running reliably.

File Details

  • Manual Type: Complete Service Manual
  • Book Number: SM 709
  • Publication Date: June 2013
  • Brand: Clark
  • Models Covered: C15, C18, C20s, C20, C25, C30, C35, C32C (D/L/G and C variants)
  • Language: English
  • File Format: PDF

Chapters Covered

  • Group SA β€” Safe Maintenance
  • Group PS β€” Periodic Service
  • Group 00 β€” Engines (Yanmar Diesel, Mitsubishi Gas/LPG, HMC Theta LPG, GM LPG, PSI Fuel System)
  • Group 01 β€” Cooling System
  • Group 02 β€” Fuel System
  • Group 03 β€” Intake and Exhaust System
  • Group 06 β€” Transmission (TA12A1, TA-30 Transaxle)
  • Group 12 β€” Ignition System
  • Group 13 β€” Electrical System
  • Group 22 β€” Wheels and Tires
  • Group 23 β€” Brake/Inching System
  • Group 25 β€” Steering Column and Gear
  • Group 26 β€” Steer Axle
  • Group 29 β€” Hydraulic Pump, Sump, and Filters
  • Group 30 β€” Hydraulic Control Valve/Lift Circuit
  • Group 32 β€” Tilt Cylinders
  • Group 34 β€” Upright
  • Group 38 β€” Counterweight, Sheet Metal & Chassis
  • Group 40 β€” Specifications

This manual is organized into numbered service groups, each dedicated to a major system or component of the Clark C15-C35 forklift. The safe maintenance section opens with lifting, jacking, blocking, and towing procedures, followed by a comprehensive periodic service schedule. Engine coverage spans multiple powerplants β€” the Yanmar 4TNV88, 4TNV94L, and 4TNE98 diesel engines, the Mitsubishi 4G63 and 4G64 gasoline/LPG engines, the HMC Theta 2.4 LPG engine, the GM 3.0 LPG engine, and the PSI fuel system. Each engine section includes specifications, troubleshooting, tune-up, removal and replacement, and complete overhaul procedures. The transaxle section covers both the TA12A1 and TA-30 units with disassembly, reassembly, and overhaul instructions. Hydraulic system coverage includes the pump, control valve, lift circuit, tilt cylinders, and upright assembly. Electrical system coverage includes wiring diagrams, component specifications, instrument pod operation, and troubleshooting. Brake and inching system service is fully documented, along with steering column, steer axle, wheels, tires, and the counterweight and chassis.

Engines and Powertrains Covered

  • Yanmar 4TNV88 β€” 2.190L, 4-cylinder, water-cooled diesel
  • Yanmar 4TNV94L β€” 3.054L, 4-cylinder, water-cooled diesel
  • Yanmar 4TNE98 β€” 3.319L, 4-cylinder, water-cooled diesel
  • Mitsubishi 4G63 β€” 1997cc, 4-cylinder, gasoline/LPG
  • Mitsubishi 4G64 β€” 2350cc, 4-cylinder, gasoline/LPG
  • HMC Theta 2.4 β€” LPG
  • GM 3.0 β€” LPG
  • Transaxles: TA12A1, TA-30

What This Manual Helps You Do

  • Perform complete engine overhauls on Yanmar diesel, Mitsubishi gas/LPG, and other LPG engines
  • Service and overhaul the TA12A1 and TA-30 transaxles
  • Diagnose and repair hydraulic pump, control valve, and lift circuit problems
  • Rebuild tilt cylinders and service the upright assembly
  • Troubleshoot electrical systems using wiring diagrams and component specifications
  • Adjust and repair brake and inching systems
  • Service steering columns, steer axles, and related components
  • Perform periodic maintenance and safe lifting procedures
  • Look up torque specifications, capacities, and service limits

Who This Manual Is For

This Clark C15-C35 D/L/G forklift service manual is written for professional forklift technicians, fleet maintenance managers, and equipment owners who need accurate service information for Clark trucks in this capacity range. The procedures assume access to common shop tools and a clean working environment. Engine sections are broken down by manufacturer and model, so you can go directly to the correct procedure for the engine in the truck you are servicing. The manual includes both standard and Tier 2/Tier 3 emission-related configurations where applicable.

Because this manual spans multiple engine and transaxle configurations across the full C15-C35 model range, it is an essential reference for any shop that services Clark forklifts. From the periodic service charts to the complete disassembly and reassembly procedures for major components, every section is designed to help you get the job done correctly and efficiently.

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the β€œClark C15-C35 D/L/G Forklift Service Manual SM 709 2013 – Complete Workshop PDF” are as follows:

SM 709 SERVICE MANUALp. 1
CONTENTSp. 3
GROUP SA-SAFE MAINTENANCEp. 5
1.Safetyp. 6
2.Lifting, Jacking, and Blocking the Truckp. 9
3.Towingp. 15
GROUP PS-Periodic Servicep. 17
1.Maintenance Schedulesp. 18
2.The Planned Maintenance Programp. 23
GROUP 00(D-4TNV88/94L) DIESEL ENGINE (TIER 2) – MODEL ; 4TNV88, 4TNV98Lp. 33
0.Safetyp. 34
1.Generalp. 43
2.Inspection and Adjustmentp. 51
3.Troubleshootingp. 76
4.Disassembly, Inspection and Reassembly of Enginesp. 83
5.Lubrication Systemp. 120
6.Cooling Systemp. 124
7.Fuel Injection Pump/governorp. 126
8.Alternatorp. 131
9.Electric Wiringp. 135
10.Service Standardsp. 140
11.Tightening Torque For Bolts And Nutsp. 147
GROUP 00(D-4TNE98) DIESEL ENGINE (TIER 3) – MODEL ; 4TNE98p. 149
1.General Service Informationp. 150
2.Periodic Maintenancep. 161
3.Enginep. 181
4.Fuel systemp. 229
5.Cooling Systemp. 261
6.Lubrication Systemp. 269
7.Starter Motorp. 275
8.Alternatorp. 289
9.Troubleshootingp. 305
GROUP 00(L-MMC)-Engine, 4G63/4G64 LPGp. 313
1.Engine Specificationsp. 314
2.Troubleshootingp. 317
3.Engine Oil and Filterp. 323
4.Engine Tune-Upp. 325
5.RPM, Vacuum, and Stall Testsp. 327
6.Compression Checksp. 331
7.Engine Removal and Replacementp. 333
8.Engine Overhaulp. 339
GROUP 00(L-HMC)-ENGINE (HMC THETA 2.4 LPG)p. 387
1.General Informationp. 388
2.Specification and Troubleshootingp. 395
3.Disassembly and Reassemblyp. 409
4.Lubrication Systemp. 455
5.Electrical Systemp. 461
6.Emission Control Systemp. 483
GROUP 00(L-GM)-ENGINE (GM 3.0 LPG)p. 501
1.Specifications and Informationp. 502
2.Diagnostic Information and Proceduresp. 507
3.Engine Removal and Installationp. 511
4.Description and Operationp. 581
GROUP 01-Engine Cooling Systemp. 587
1.Specifications and Descriptionp. 588
2.Troubleshootingp. 590
3.Testing and Maintenancep. 591
4.Alternator Belt Servicep. 597
5.Radiator Removal and Replacemantp. 603
GROUP 02(L-MMC)-Tier3 (MI-07 LPG SYSTEM)p. 609
0.Regulatory Compliancep. 611
1.LPG System Overviewp. 615
2.Gasoline Enginesp. 635
3.Specificationsp. 636
4.Recommended Maintenancep. 639
5.Installation Proceduresp. 645
6.Tests And Adjustmentsp. 649
7.Basic Troubleshootingp. 660
8.Advanced Diagnosticsp. 677
9.Parts Descriptionp. 704
GROUP 02(L-HMC Theta 2.4) LPG FUEL SYSTEMp. 713
1. LPG Fuel Systemp. 714
2. Fuel System Component Detailsp. 717
3. Recommended Maintenancep. 735
4. Diagnostic Trouble Codesp. 747
5. General Trouble Shootingp. 755
6. Trouble shooting by DTCp. 763
7. DIAGNOSTIC SERVICE TOOLp. 785
GROUP 02 (GM-TIER4)PSI FUEL SYSTEMp. 803
1. General Informationp. 804
2. Maintenancep. 807
3. LPG Fuel Systemp. 815
4. GASOLINE Fuel Systemp. 821
5. Fuel System Diagnosisp. 825
6. Electrical Sectionp. 839
7. Definitionsp. 1120
GROUP 03-Air Induction and Exaust Systemp. 1125
1.Specifications and Descriptionp. 1126
2.Troubleshootingp. 1128
3.Intake System Servicep. 1129
4.Exhaust Systemsp. 1133
GROUP 06-TRANSAXLE (TA12A1 TRANSAXLE)p. 1139
1.Transaxle Specifications and Descriptionp. 1140
2.Transaxle Disassemblyp. 1147
3.Transaxle Reassemlyp. 1155
GROUP 06(S)-TRANSAXLE (TA-30 TRANSAXLE)p. 1171
1.Transaxle Specifications and Descriptionp. 1172
2.Transaxle Troubleshootingp. 1185
3.Transaxle Oil and Filterp. 1191
4.Transaxle Oil Coolerp. 1193
5.Transaxle Removal and Replacementp. 1195
6.Transaxle Overhaulp. 1201
7.Drive Axle Ends Overhaulp. 1228
8.Transaxle Control Valve Overhaulp. 1233
GROUP 12-Ignition Systemp. 1235
1.Description and Specificationsp. 1236
2.Troubleshootingp. 1245
3.Inspection, Adjustment, and Timingp. 1249
4.Distributor Overhaulp. 1257
GROUP 13-Electrical Systemp. 1275
1.Cautions for working on the electrical systemp. 1276
2.Specifications and features of electrical systemp. 1277
3.Electrical Circuit Diagram & Electrical Parts Arrangementp. 1278
4.Instrument Podp. 1397
5.Electrical Components Specification and Operationp. 1423
6.Troubleshooting of electrical systemp. 1451
GROUP 22-Wheels and Tiresp. 1469
1.Specifications and Descriptionp. 1470
2.Cushion Wheels and Tiresp. 1471
3.Pneumatic Wheels and Tiresp. 1475
GROUP 23(S)-Brake System (for TA12A1/TA30 TRANSAXLE)p. 1487
GROUP 25-Steering Column and Gearp. 1511
GROUP 26-Steer Axlep. 1537
GROUP 29-Hydraulic Sump, Filters, and Pumpp. 1559
GROUP 30-Hydraulic Control Valve/Lift Circuitp. 1585
7.Hydraulic Control Valve Overhaul For EATON Valve(C15-20s)p. 1603
GROUP 32-Tilt Cylindersp. 1609
GROUP 34-Uprightsp. 1623
4.Carriage and Upright Roller Clearance Checks and Shimp. 1653
5.Cylinder Removal, Shimming, Overhaul, and Replacementp. 1663
GROUP 38-Counterweight and Chassisp. 1685
GROUP 40-SPECIFICATIONSp. 1697
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With the Clark C15-C35 D/L/G Forklift Service Manual SM 709 you get instant access to the complete service and repair information for these machines. No more guessing at torque values, no more searching for the right procedure β€” everything is organized by system and model for quick reference. Whether you are rebuilding an engine, overhauling a transaxle, or just performing routine maintenance, this manual provides the specifications and step-by-step procedures you need. The PDF format means you can view it on any device, print the pages you need for the shop floor, and search for keywords across the entire document. After payment, you will receive the download link immediately β€” no shipping, no waiting.

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