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Daewoo Doosan DL200-3 DL200TC Wheel Loader Shop Manual 950106-00440AE – PDF DOWNLOAD

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Daewoo Doosan DL200-3 DL200TC Wheel Loader Shop Manual 950106-00440AE – PDF DOWNLOAD

DL200-3 / DL200TC
Serial Number 10001 and Up
950106-00440AE
February 2013
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Description

Daewoo Doosan DL200-3 DL200TC Wheel Loader Shop Manual 950106-00440AE – PDF DOWNLOAD

DESCRIPTION:

Daewoo Doosan DL200-3 DL200TC Wheel Loader Shop Manual 950106-00440AE – PDF DOWNLOAD

DL200-3 / DL200TC
Serial Number 10001 and Up
950106-00440AE
February 2013

GENERAL:

Only trained and authorized personnel should operate and maintain the machine.
Follow all safety rules, regulations and instructions when operating or performing maintenance on machine.
• Do not operate machine if you are under the influence of drugs or alcohol. An operator who is taking prescription drugs must get medical advice to determine if he or she can safely operate a machine.
• When working with other personnel on a work site, be sure that all personnel know the nature of work and understand all hand signals that are to be used.
• Be sure that all guards and shields are installed in their proper location. Have guards and shields repaired or replaced immediately if damaged.
• Be sure that you understand the use and maintenance of all safety features such as pilot cutoff switch and seat belt. Use them at all times.
• Never remove, modify or disable any safety features. Always keep them in good operating condition.
• Always check for and know the location of underground and overhead utility lines before working.
• Failure to use and maintain safety features according to instructions in this manual, Safety Manual and Shop Manual can result in death or serious injury.
Know Your Machine:
  • Know how to operate your machine.
  • Know the purpose of all controls, gauges, signals, indicators and monitor displays.
  • Know the rated load capacity, speed range, braking and steering characteristics, turning radius and operating clearances.
  • Keep in mind that rain, snow, ice, loose gravel, soft ground, slopes, etc., can change operating capabilities of your machine.

Proper Work Tools and Attachments:

  • Only use work tools and attachments that are recommended by DOOSAN for use on DOOSAN machines.
  • When installing and using optional attachments, read instruction manual for attachment, and general information related to attachments in this manual.
  • Because DOOSAN cannot anticipate, identify or test all attachments that owners may want to install on their machines, contact DOOSAN for written authorization and approval of attachments, and their compatibility with optional kits.
  • Attachments and attachment control systems that are compatible with the machine are required for safe and reliable machine operation.
  • Do not exceed maximum operating weight (machine weight plus attachment) that is listed on ROPS certification plate.
  • Make sure that all guards and shields are in place on machine and on work tool.
  • Depending on type or combination of work equipment, there is a potential that work equipment could interfere with the cabin or other parts of machine
  •  Before using unfamiliar work equipment, check if there is any potential for interference, and operate with caution.
  • While you are performing any maintenance, testing, or adjustments to attachments, stay clear of the following areas: cutting edges, pinch points, and crushing surfaces. Never use attachment as a work platform or manlift.
  • Contact your DOOSAN distributor about auxiliary hydraulic kits for attachments installation.
  • If you are in doubt about the compatibility of a particular attachment with the machine, consult your DOOSAN distributor.

TABLE OF CONTENTS:

Daewoo Doosan DL200-3 DL200TC Wheel Loader Shop Manual 950106-00440AE – PDF DOWNLOAD

Safety
Wheel Loader Safety …………………………………………………………………. SP003003
Specifications
Specification for DL200-3 / DL200TC-3………………………………………… SP003004
General Maintenance
General Maintenance Instructions……………………………………………….. SP002454
Standard Torques……………………………………………………………………… SP002404
Drivetrain
Transmission and Torque Converter (ZF 4WG-160) ………………………. SP002596
Transmission Error Codes (ZF) …………………………………………………… SP002423
Axle (ZF-MT-L 3075 II) ………………………………………………………………. SP002598
Driveshaft…………………………………………………………………………………. SP002663
Brake
Service Brake …………………………………………………………………………… SP002426
Brake Supply Valve …………………………………………………………………… SP002427
Charging Block …………………………………………………………………………. SP002428
Parking Brake …………………………………………………………………………… SP002429
Brake Pedal Valve …………………………………………………………………….. SP002430
Accumulator……………………………………………………………………………… SP002464
Steering
Power Steering System ……………………………………………………………… SP002599
Priority Valve…………………………………………………………………………….. SP002600
Emergency Steering ………………………………………………………………….. SP002601
Frame
Articulation Center …………………………………………………………………….. SP003005
Counterweight…………………………………………………………………………… SP002437
Tank
Oil Tank …………………………………………………………………………………… SP002664
Fuel Tank…………………………………………………………………………………. SP002665
Hydraulics
Main Pump……………………………………………………………………………….. SP002440
Main Control Valve ……………………………………………………………………. SP002602
Load Isolation System ……………………………………………………………….. SP002603
Cooling System…………………………………………………………………………. SP002660
Pilot System……………………………………………………………………………… SP002445
Hydraulic Schematic DL200-3 / DL200TC-3 / DL220-3…………………… SP003030
Electrical System
Air Conditioner………………………………………………………………………….. SP002447
Electrical System………………………………………………………………………. SP003028

DAEWOO DOOSAN DL200-3 DL200TC WHEEL LOADER SHOP MANUAL 950106-00440AE – PDF DOWNLOAD:

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