Daewoo Doosan QSM11 Cummins Wheel Loader Repair Manual PDF Download

Description

Daewoo Doosan QSM11 Cummins Wheel Loader Shop Manual – PDF DOWNLOAD

DESCRIPTION:

Daewoo Doosan QSM11 Cummins Wheel Loader Shop Manual – PDF DOWNLOAD

How to Use the Manual:

• This manual is organized according to intervals at which maintenance on your engine is to be performed.
• A maintenance schedule, that states the required intervals and maintenance checks, is located in “Maintenance Guidelines” on page 52.
• Locate the interval at which you are performing maintenance; then follow the steps given in that section for all the procedures to be performed.
• Keep a record of all the checks and inspections made.

Illustrations:

• Some of the illustrations throughout this manual are generic and will not look exactly like the engine or parts used in your application.
• The illustrations can contain symbols to indicate an action required and an acceptable or not acceptable condition.

TABLE OF CONTENTS:

Daewoo Doosan QSM11 Cummins Wheel Loader Shop Manual – PDF DOWNLOAD

Safety Precautions…………………………………………7
Applicable Models………………………………………….7
QSM11 Engine ……………………………………………..8
Important Reference Numbers …………………………………. 9
Introduction …………………………………………………10
To the Owner and Operator ……………………………………. 10
About the Manual………………………………………………….. 10
How to Use the Manual …………………………………………. 11
Illustrations…………………………………………………………… 11
General Safety Instructions ……………………………………. 12
General Repair Instructions……………………………………. 15
General Cleaning Instructions ………………………………… 17
Acronyms and Abbreviations ………………………………….. 25
Engine Identification …………………………………….26
Engine Data Plate…………………………………………………. 26
ECM Data Plate ……………………………………………………. 27
Cummins Engine Nomenclature……………………………… 27
Fuel Injection Pump Data Plate ………………………………. 27
Engine Diagrams ………………………………………………….. 28
Engine Specification ……………………………………………… 30
Operating Instructions…………………………………..32
Operating Instructions – Overview …………………………… 32
Normal Starting Procedure…………………………………….. 33
Cold Weather Starting …………………………………………… 35
Starting Procedure After Extended
Shutdown or Oil Change………………………………………… 36
Operating the Engine…………………………………………….. 36
Engine Operating Range ……………………………………….. 38
Engine Shutdown………………………………………………….. 39
Electronic Controlled Fuel System…………………………… 39
Fuel System Description………………………………………… 44
Programmable Features ………………………………………… 45
QSM11 Cummins Engine QSM11CUMMINSENG
Page 4
Electromagnetic Interference (EMI)…………………………. 50
Maintenance Guidelines ………………………………. 52
Maintenance Guidelines – Overview………………………… 52
Tool Requirements ……………………………………………….. 52
Maintenance Schedule………………………………………….. 53
Maintenance Procedures at Daily Interval ………. 55
Daily Maintenance Procedures – Overview ………………. 55
Fuel-Water Separator ……………………………………………. 56
Lubricating Oil Level ……………………………………………… 57
Coolant Level……………………………………………………….. 57
Cooling System Hoses ………………………………………….. 58
Fan, Cooling ………………………………………………………… 59
Drive Belts …………………………………………………………… 60
Crankcase Breather Tube………………………………………. 61
Charge-Air Piping …………………………………………………. 61
Air Cleaner Restriction ………………………………………….. 62
Maintenance Procedures at 500 Hours
or 6 Months………………………………………………… 63
Maintenance Procedures – Overview ………………………. 63
Fuel Filter (Spin-on Type) ………………………………………. 63
Lubricating Oil and Filters………………………………………. 65
Lubricating Oil Filter (Spin-on)………………………………… 67
Coolant Filter ……………………………………………………….. 68
Supplemental Coolant Additive (SCA)
and Antifreeze Concentration…………………………………. 71
Engine Wiring Harness …………………………………………. 72
Maintenance Procedures at 1,500 Hours ……….. 73
Maintenance Procedures – Overview ………………………. 73
Overhead Set ………………………………………………………. 73
Maintenance Procedures at 2,000 Hours or 1 Year……. 80
Maintenance Procedures – Overview ………………………. 80
Air Cleaner Restriction ………………………………………….. 80
Air Leaks, Air Intake and Exhaust Systems………………. 81
Batteries ……………………………………………………………… 83
QSM11CUMMINSENG
Page 5
QSM11 Cummins Engine
Engine Mounts …………………………………………………….. 84
Engine Steam Cleaning…………………………………………. 84
Turbocharger ……………………………………………………….. 85
Water Pump…………………………………………………………. 86
Vibration Damper, Viscous …………………………………….. 87
Fan Drive Idler Pulley Assembly……………………………… 88
Turbocharger ……………………………………………………….. 88
Cooling System ……………………………………………………. 89
Adjustment, Repair and Replacement ……………. 96
Fuel Shutoff Valve ………………………………………………… 96
Belt Tensioner, Automatic (Alternator) ……………………. 100
Water Pump……………………………………………………….. 102
Coolant Thermostat…………………………………………….. 111
Turbocharger ……………………………………………………… 114
Check for Correct Component………………………………. 115
Refrigerant Compressor Drive………………………………. 115
Starting Motor…………………………………………………….. 117
Engine Storage – Long Term ………………………………… 118
System Diagrams ……………………………………… 119
System Diagrams – Overview……………………………….. 119
Fuel System ………………………………………………………. 120
Lubricating Oil System ………………………………………… 121
Cooling System ………………………………………………….. 122
Flow Diagram, Air Intake System ………………………….. 124
Service Literature ……………………………………… 127
Additional Service Literature ………………………………… 127
Service Literature Ordering Location……………………… 127
Cummins Customized Parts Catalog …………………….. 128
Component Manufacturers …………………………. 130
Service Assistance ……………………………………. 135
Routine Service and Parts……………………………………. 135
Emergency and Technical Service ………………………… 135
Problem Solving …………………………………………………. 135
Division and Regional Offices – Locations………………. 137
QSM11 Cummins Engine QSM11CUMMINSENG
Page 6
Distributors and Branches – United States ……………… 138
Distributors and Branches – Canada ……………………… 153
Distributors and Branches – Australia …………………….. 156
Distributors and Branches – New Zealand………………. 159
Regional Offices – International – Locations ……………. 160
Distributors – International – Locations……………………. 167
Troubleshooting Symptoms ………………………… 183
Troubleshooting Procedures and Techniques………….. 183
Troubleshooting Symptoms Charts ……………………….. 183
Maintenance Specifications………………………… 223
General Engine ………………………………………………….. 223
Fuel System ………………………………………………………. 223
Lubricating Oil System ………………………………………… 224
Cooling System ………………………………………………….. 224
Air Intake System ……………………………………………….. 225
Exhaust System …………………………………………………. 225
Electrical System………………………………………………… 225
Cummins/Fleetguard® Filter Specifications ……………. 226
Fuel Recommendations and Specifications ……………. 227
Lubricating Oil Recommendations and
Specifications …………………………………………………….. 228
After Market Oil Additive Usage ……………………………. 230
Coolant Recommendations and Specifications……….. 230
Cooling System Sealing Additives…………………………. 232
Cooling System Soluble Oils ………………………………… 232
Supplemental Coolant Additive (SCA)……………………. 232
Testing SCA Concentration Level CC-2602 Test Kit…. 233
Test Intervals ……………………………………………………… 234
Coolant Replacement Requirements …………………….. 234
Drive Belt Tension ………………………………………………. 235
Engine Component Torque Values………………………… 235
Cap Screw Markings and Torque Values………………… 236
QSM11CUMMINSENG
DAEWOO DOOSAN QSM11 CUMMINS WHEEL LOADER SHOP MANUAL – PDF DOWNLOAD:

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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