Deutz-Fahr 5650H 5660HTS 5670H 5680H 5690HTS Combine Workshop Manual

Description

Deutz-Fahr Combine Workshop Manual – 5650H, 5660HTS, 5670H/HTS, 5680H, 5690HTS

This is the full workshop manual for the SAME DEUTZ-FAHR combine harvester range, issued by SAME DEUTZ-FAHR DEUTSCHLAND GmbH under part number 307.1133.3.6. It covers the 5650 H, 5660 HTS, 5670 H / HTS, 5680 H and 5690 HTS machines across every major assembly, from the DEUTZ BFM 1013 E engine and the hydrostatic ground drive through to the threshing mechanism, cleaning shoe, grain tank and cutting table.

The manual is written for the technician working on the machine, not for the operator. Assembly and disassembly procedures are given step by step, with tightening torques, adjustment dimensions, basic settings and calibration routines quoted directly in the text and in the accompanying illustrations. Where a component must be set to a specific value – variator adjustment, belt guide clearances, servo motor stroke, slip clutch torque, concave clearances, bearing preload – that figure is stated in the procedure.

File Details

• Manual type: Workshop Manual (service, repair and maintenance)
• Manufacturer: SAME DEUTZ-FAHR DEUTSCHLAND GmbH, Lauingen/Donau, Germany
• Models covered: 5650 H, 5660 HTS, 5670 H / 5670 HTS, 5680 H, 5690 HTS
• Part number: 307.1133.3.6
• Edition: 1st Edition, 10.2006
• Language: English
• Page count: 640 pages
• File format: PDF

Chapters Covered

• Safety Instructions and General Information – general safety, accident prevention, repair and maintenance safety, electrical, brakes and brake fluid, hydraulic, air conditioning, tyres and screwed fixings
• General Information on Repair and Maintenance – conversion table, tightening torques and bolting classes, lubricants, sealants and adhesives, maintenance and inspection schedule, operating fluids and filling levels, DEUTZ lube oil quality release list, speeds, tightening values of adapter bearings, chain and belt tension checks
• Engine – technical data DEUTZ BFM 1013 E, rating plate and engine serial number, bolt tightening torques, engine description, EMR electronic engine controller (system description, diagnosis, sensors and transmitters, plug assignments), fuel system and fuel pump, fuel pre-filter and filter changes, fuel oil leakage pipe, injection valves and injection pipes, injector testing and setting, cooling circuit, coolant pump and thermostat, valve clearance checking and adjustment, cylinder head gasket determination and cylinder head mounting, charge cooling, cooling fan drive and radiator, driven shaft of engine, mounting of hydraulic pumps
• Drive Axle, Gearbox, Steering Axle – maintenance and inspection, drive axle and steering axle, manual gearbox, final drive, brake system, tyres and wheels, balance drive axle, shift gear SBK 419 gear change, shift gear, steering axle
• Belt Drive Clutches, Lubrication System – electric actuation of belt couplings, integrated clutch control power unit (CCP2), straw chopper clutch, grain tank discharging clutch, threshing mechanism clutch, feed passage clutch, lubrication distributor installation diagrams, central lubrication system
• Hydraulic System – circuit symbols to ISO 1219, working hydraulics circuit diagram and layout, Balance version hydraulics, control valve block and subplate, single-acting and double-acting control valves, pressure accumulator switching valve with pressure sensor, EMR-D control valve, Balance self-levelling system, pilot control, Balance control valve block, tilt control cylinder, cutting table automatic lateral float (field tracker), hydraulic cutting angle adjustment, actuating cylinders, hydraulic steering (Danfoss Lenkorbitrol OSPC 160 ON), steering inspection and troubleshooting
• Hydrostatic Ground Drive – general and basic construction, fitting the hydrostatic pump to the engine, BoWex coupling, drive control and neutral position setting, swashplate pump HPV 105/135, measuring and testing, hydrostatic motor HMF, refilling and bleeding, troubleshooting
• Feed Passage – feed passage slip clutch, stabilising shaft for intake chain, feed passage clutch, anti-wrapping device, reversing device, floating frame and tilt adapter
• Cabin, Driver’s Stand – control consoles, Commander Control 2000, EMR-D control panel, Commander Stick, steering wheel and drop-arm switch, foot-operated controls and parking brake, operating controls, seats, emergency exit, rear-view mirrors, on-board computer, cabin suspension
• Electrical System – wiring diagram layout and terminal designations, cable colours and connector coding, system overview, control console, fuse and relay assignment, diode arrays, cable harnesses and connector assemblies, multiple contact strips, CAN bus schematics, function and programming of CAN modules, connector pin assignments, combined instrument gauge, Commander Control 2000 monitoring and control functions, sensors and switches, inductive sensor function, multifunction lever adjustment, logic module, control unit EEC and gas control unit, electronic cutting table control EMR-D Self-levelling/AutoControl with fault code list, Balance control unit, grain loss monitor and on-board computer
• Air Conditioning – safe maintenance and repair, function elements in the cabin roof, electrical circuit for heating and cooling, functional description, refrigerant R134a and PAG oils, compressor and magnetic clutch, compressor lubrication, container with dryer, expansion valve
• Threshing Mechanism – threshing section clutch, installation of the threshing drum, electrical concave adjustment, concave suspension and disawner plates, rear beater drum, drum variator, assembling the variator gear, setting the variator adjusting mechanism, changing the variator belt, dust shields and sealing, drum reduction gear, electrical turbo separator clearance adjustment, turbo separator drive, maize threshing concave and drum bars
• Cleaning System – straw walker drive, setting the drives, mounting the straw walker bearings, straw walker shafts and walkers, guide rakes, sieve pan drive, grain pan with removable segments, grain pan and sieve box with drive, fan variator, fan airflow guide system, returns elevator, electrical sieve adjustment
• Grain Elevator, Grain Tank – grain elevator with elevator head, speed monitoring, elevator head at grain tank extension, elevator head with TCS grain throughput measurement, grain tank clutch, grain tank unloading, unloading system, angular gear in the tube bend, support for grain tank tube and interlock, level transmitters and grain tank cover sensor
• Cutting Table – schematic diagram of drives and speeds, cutting mechanism drive and reel variator, slip clutch for feed auger and reel, feed auger and settings, cutter gear unit (80 mm and 85 mm stroke), inspection of cutter actuation and cutter replacement, potentiometer installation for cutting mechanism control, 13-pole connector pin assignment, rape attachment hydraulic circuit and drive
• Straw Chopper – adjustment of straw guide plates, belt coupling for chopper, speed monitoring and touch contact, modification of the chopper for maize or sunflower threshing, lining for straw hood, electrical adjustment of straw guide plate, electrical adjustment of deflectors

What This Workshop Manual Gives You

The document is organised so that a job can be worked from the assembly outward. Each section opens with the relevant technical data and settings, then moves into removal, inspection, repair and refitting. Intervals and capacities are collected in a maintenance and inspection schedule and in a filling-level table, so servicing can be planned against operating hours rather than guesswork.

Because the same manual spans five machine types and both H and HTS configurations, the differences that matter in practice are called out where they occur – the Balance drive axle, the turbo separator, the TCS grain throughput measurement, the 5670 reduction gear, the two cutter gear unit strokes, the year-of-manufacture changes to the straw chopper drive and the deflector electrics. The electrical chapter goes well beyond a wiring diagram: it documents the EMR engine controller, the EMR-D cutting table control with its fault code list and calibration procedure, the CAN bus modules and their programming, the Commander Control 2000 menus and the Balance levelling control with its own calibration sequence.

IMAGES PREVIEW

Hydraulics are covered with circuit symbols to ISO 1219, full circuit diagrams for the working hydraulics and the Balance self-levelling system, and disassembly views of the individual valve blocks including the pressure-balancing subplate, the single- and double-acting control valves, the accumulator switching valve and the EMR-D proportional valve. The hydrostatic ground drive has its own section with HPV 105/135 pump data, HMF motor data, measurement points and a structured troubleshooting sequence.

Who This Manual Suits

• Owners of a 5650H, 5660HTS, 5670H/HTS, 5680H or 5690HTS running their own workshop and service schedule
• Agricultural mechanics carrying out engine, hydraulic, electrical or threshing repairs
• Technicians diagnosing EMR, EMR-D or Balance control faults and needing the fault code references and calibration routines
• Workshops rebuilding variators, clutches, final drives, angular gears or cutter gear units
• Anyone setting belt tensions, chain tensions, concave clearances or servo motor strokes to the specified dimensions

Coverage and Settings Included

DEUTZ BFM 1013 E engine technical data and bolt tightening torques, EMR plug assignments and sensor values, fuel and cooling system procedures, valve clearance settings, cylinder head gasket selection, operating fluid capacities and oil grades, tightening torques for adapter bearings, belt and chain tension checks on both sides of the machine, drive axle and gearbox service intervals, brake pad and brake disc wear limits, hydrostatic pump and motor pressure settings, servo motor strokes and spring loading dimensions for each belt clutch, drum variator and fan variator adjustment, straw walker bearing preload, grain pan and sieve box settings, cutter gear unit assembly marks, and the complete EMR-D and Balance calibration and fault code procedures.

Get the Manual

With the Deutz-Fahr 5650H 5660HTS 5670H 5680H 5690HTS Combine Workshop Manual on hand you can carry out full engine overhauls, hydraulic valve and pump work, threshing mechanism and cleaning shoe rebuilds, electrical diagnostics on the EMR, EMR-D and CAN systems, cab and air conditioning repairs, and cutting table or straw chopper servicing on your own machine. Working from the manufacturer’s procedures and torque figures rather than approximations is what keeps a combine reliable through harvest – and this manual is the source for those figures.

Delivery is instant. The manual is supplied as a PDF file, so there is no shipping and no waiting. Download it after payment, store it on a workshop laptop, tablet or phone, and print only the pages you need for the job in front of you. Keep it on the machine, in the workshop, or both.