Terex Fuchs 6095 HTS Combine Harvester Workshop Manual PDF – From Serial 14500 – Full Service & Repair Guide

Description

Terex Fuchs 6095 HTS Combine Harvester Workshop Manual – From Serial 14500

This is the complete workshop manual for the 6095 HTS combine harvester, covering machines from serial number 14500 onwards. At approximately 745 pages, it is the definitive technical reference for every major system on the machine – from the engine and hydrostatic transmission through to the threshing unit, cleaning shoe, grain tank and cutting table. If you maintain, repair or overhaul a 6095 HTS, this PDF gives you the procedures, torque values, diagrams and diagnostic information to do the job correctly.

File Details

• Manual type: Workshop Manual
• Brand: DEUTZ-FAHR / Terex Fuchs
• Model: 6095 HTS Combine Harvester
• Coverage: From Serial 14500
• Language: English (with some Italian sections)
• Page count: Approximately 745 pages
• File format: PDF
• Date: 2012
• Document reference: H.Z43 series

Chapters Covered

• Introduction
• General Information
• Pivot Points
• Belts and Chains
• Hydraulic System
• Feed Passage
• Cab
• Electrical Equipment
• Threshing Unit
• Cleaning Unit
• Grain Tank – Elevator
• Cutting Table
• Attachments and Accessories

Introduction & Safety

The opening section establishes the safety framework for every job that follows. You get the general safety instructions, the maintenance and repair safety rules, and specific warnings for hydraulic systems, brake fluid, air conditioning, tyres and the engine. This covers decoupling the drive train, depressurising hydraulics, handling high-pressure fluids, and the correct procedures for working on the electrical system. Read this before you touch anything.

General Information

This chapter is the workshop’s reference backbone. It includes conversion tables for metric and imperial units, tightening values for both metric normalised and micrometric thread shanks across resistance classes 8.8, 10.9 and 12.9, and the approved lubricants, seal materials and one-component adhesives. The maintenance and inspection schedule runs through every service interval from daily checks to 1000-hour operations, covering engine oil and filter changes, air cleaner servicing, coolant, fuel system, hydraulic oil, belts and chains, brakes, and the greasing diagram. Oil quantity and quality tables are included along with the DEUTZ-approved lubricating oil list.

Pivot Points

The pivot points chapter deals with the axles, brakes and transmission. You get the maintenance tables for the drive axle and steering axle, transmission oil check and change procedures, final drive oil service, and the full braking system – including brake fluid level checks, brake pad replacement, brake disc wear measurement, and bleeding procedures. Tyre and wheel rim information, wheel camber, and the front axle details for both standard and BALANCE versions are covered, with torque values for wheel studs, track width adjustments and axle fixings. The transmission section covers the ZNK 25 gearbox, fork adjustment and control linkage.

Belts and Chains

This chapter maps out every drive belt and chain on the machine, with layouts for both the left-hand and right-hand sides. It includes the belt and chain tensioning devices, the electrical drive of belt clutches with the CCP2 powershift control unit, and the individual clutch sections for the straw chopper, grain tank discharge, threshing section and feed passage. Wiring diagrams for the clutch servomotors and the centralised lubrication system lines are included.

Hydraulic System

The hydraulic chapter is one of the largest in the manual. It opens with safety warnings and then works through the complete hydraulic circuit diagrams for four-element and five-element control blocks, the Balance version hydraulic circuit, control valve blocks, single- and double-acting control valves, the EMR-D control valve, and the engagement valve for the hydraulic accumulator with pressure sensor. Hydrostatic transmission coverage includes the HPV 105/135 hydrostatic pump, the HMF type hydrostatic motor, the BoWeX clutch between the pump and engine, gear control, and the full troubleshooting guide for the hydrostatic drive. Steering system details cover the Danfoss Lenkorbitrol OSPC 160 ON unit, steering checks, and the hydraulic circuit troubleshooting table.

Feed Passage

This section covers the feed passage assembly, including the slipping clutch, the stabiliser shaft for the feed chain, engagement of the feed passage, anti-clogging protection and the reversal device. The oscillating frame and orientable adapter for the cutting table are also covered, with adjustment procedures for matching the cutting angle to the tyre size.

Cab

The cab chapter covers the operator station in detail – the control elements, the Commander Control 2000, the cutting table control device, the range selector lever, steering wheel adjustment, lights and wiper controls, the road lighting system, the climate control system with its air recirculating filter and cab air filters, the operator seat (both standard and Aerofit versions), fresh air and demister vents, the grain quality control window, cab access, rear-view mirrors and cab suspension. A substantial section is dedicated to the safe maintenance and repair of the air conditioning system, including refrigerant handling, component descriptions, and compressor and expansion valve details.

Electrical Equipment

This is the largest chapter in the manual, running over 400 pages. It covers the Commander Control 2000 and its CAN-Bus system, the cutter bar electronic control (EMR-D), the central informer, and the full component listing from the A (starting and charging) through to the T (power supply points) sections. Every electrical system is documented with its own system diagram, including power supply, dashboard, lighting, work lights, brakes, manual air conditioning, windscreen wipers, electronic engine control, starting, transmission, CAN Bus, reel, header flotation and cutting angle, feed passage reverser, threshing, straw walkers, sieves, straw chopper, straw guide plates, grain tank, grain tank discharge tube, centralised lubrication, rape header and Balance system. Wiring harnesses are detailed for every section, with connector pinouts, component locations and troubleshooting references.

Threshing Unit

The threshing unit chapter covers the threshing section clutch, assembly of the threshing drum, electrical adjustment of the concave, concave suspension and de-awner covers, the reversing drum, the threshing drum speed variator, variator pulley installation and adjustment, variator belt changing, dust plates and gaskets, threshing drum speed reduction, the turbo separator, and installation of the maize concave. The threshing drum beater bar welding procedure for maize harvesting is also included.

Cleaning Unit

This chapter covers the straw walkers drive and transmission adjustment, straw walker supports assembly, straw walker shafts and rakes, the sieve crankshaft, the stepped grain pan with removable segments, the sieve box with transmission, the fan speed variator, fan and shroud, the tailings (returns) elevator, and electric sieve adjustment.

Grain Tank – Elevator

The grain tank and elevator chapter covers the grain elevator with elevator head, speed control, the elevator head for the grain tank extension, the grain tank clutch, emptying procedures, the grain discharge system, the bevel gear in the elbow pipe, the support for the grain tank pipe, and the grain tank level sensors.

Cutting Table

The cutting table chapter includes the controls diagram and speeds, cutting table drive and reel variator, slipping clutches for the intake auger and reel, the intake auger and its settings, the blade mechanism in both 80 mm and 85 mm stroke versions, blade control transmission checks and blade changing, potentiometer assembly for cutting table adjustment, connector assignments for the 13-pin socket, and the hydraulic system for the rape header including the pipelines and drive.

Attachments and Accessories

The final chapter covers the straw guide plate adjustment, straw chopper V-belt clutch, speed monitoring, conversion of the straw chopper for threshing maize and sunflowers, lining for the straw hood, and the electrically driven movement from the straw guide plate to the straw chopper.

What This Manual Does For You

With this workshop manual on hand, you can tackle the full range of service and repair tasks on the 6095 HTS – from routine maintenance and inspection through to major component overhaul. The detailed tightening values let you torque every critical fastener correctly, the hydraulic and electrical diagrams let you trace faults systematically, and the step-by-step assembly and adjustment procedures help you avoid the expensive mistakes that come from guesswork. The troubleshooting sections for the hydrostatic transmission, steering system and electrical equipment give you a structured approach to diagnosing problems rather than swapping parts.

IMAGES PREVIEW

This is a working document, not a coffee-table book. It is delivered as an instant PDF download – no shipping, no waiting. You can open it on any device, print the pages you need for the workshop, and keep the complete manual on your computer or tablet for quick reference. Whether you are servicing your own machine or running a commercial workshop, this manual is the reference you will reach for every time you need the correct procedure or specification for the 6095 HTS.