DEUTZ TD/TCD 2013 L04 2V Mechanical Injection Workshop Manual
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Official-format job-card workshop manual for the DEUTZ TD/TCD 2013 L04 2V mechanical injection engine, covering 26 numbered repair procedures with torque values, special tool references, and full illustrations. Instant PDF download.
Description
DEUTZ TD/TCD 2013 L04 2V Mechanical Injection Workshop Manual
This DEUTZ TD/TCD 2013 L04 2V Mechanical Injection Workshop Manual is a Competence Level 2 job-card repair manual built around the DEUTZ job card system, covering the 4-cylinder TD 2013 2V and TCD 2013 2V mechanical injection engines. It is written for technicians who already work from the operation manual and need step-by-step procedures for engine-level repairs and component overhaul.
- Manual type: Workshop Manual, Competence Level 2 (job card format)
- Engine coverage: TD 2013 2V / TCD 2013 2V, Mechanical Injection, 4-cylinder (L04)
- Language: English
- Page count: 152 pages
- File format: PDF
- Document/order number: 0312 4282 en
- Edition: 1st Edition, February 2011
Chapters Covered
- 1 Foreword
- 2 General
- 3 User notes
- 3.1 General
- 3.2 Specifications (accident prevention and Common Rail cleanliness regulations)
- 3.3 Operation manual and workshop manual
- 3.4 Job cards and numbering
- 3.5 Explanation of symbols
- 5 Job card overview
- 5.1 Sorted alphabetically
- 5.2 Sorted numerically
- 5.3 Job card references
- 6 Job cards, including:
- W 00-02-06 Checking the compression pressure
- W 00-05-01 Mounting engine on assembly block and demounting
- W 01-01-01 Setting valve clearance
- W 01-02-02 Removing and installing the rocker arm and rocker arm bracket
- W 02-02-02 Renewing the crankshaft sealing ring (flywheel side)
- W 02-02-04 Renewing the crankshaft sealing ring (opposite side to flywheel)
- W 03-01-11 Removing and installing the crankcase bleeding
- W 03-08-01 Removing and installing the front cover (opposite side to flywheel)
- W 03-09-04 Removing and installing the connection housing
- W 04-06-03 Installing and removing turning gear
- W 05-05-01 Removing and installing the speed governor
- W 06-01-05 Removing and installing the exhaust line
- W 06-02-08 Removing and installing the charge air manifold
- W 06-06-04 Removing and installing the turbocharger
- W 06-07-03 Removing and installing the charge air line
- W 07-11-01 Removing and installing the fuel supply pump (V-belt drive)
- W 09-07-08 Removing and installing the coolant pump (V-belt drive)
- W 09-08-01 Checking the thermostat (in the removed state)
- W 09-08-02 Removing and installing the thermostat
- W 09-12-01 Removing and installing the temperature transmitter
- W 11-00-03 Removing and installing the engine shutdown
- W 12-01-04 Removing and installing the torsional vibration damper (V-belt drive)
- W 12-02-02 Removing and installing the V-belt pulley
- W 12-06-01 Removing and installing the flywheel
- W 13-02-03 Removing and installing the generator (V-belt drive)
- W 13-03-02 Removing and installing the starter
- 7 Standard (commercial) tools reference list
- 8 Special tools reference list
Together these sections give a technician the complete job-card path for cylinder head, drive system, crankcase, engine control, speed governing, exhaust/charging, fuel system, cooling system, monitoring system, and electrical work on the TD/TCD 2013 L04 2V mechanical injection engine, each keyed to its own tool list, safety notes, and photographed repair sequence.
What This DEUTZ TD/TCD 2013 L04 2V Workshop Manual Gives You
Every job card in this DEUTZ TD/TCD 2013 L04 2V Mechanical Injection Workshop Manual is illustrated with numbered component photos and specifies commercial and DEUTZ special tool part numbers, so procedures such as setting valve clearance, renewing crankshaft sealing rings, removing the turbocharger, or fitting the fuel supply pump can be followed exactly as DEUTZ documented them.
IMAGES PREVIEW
- Valve clearance setting with rotation-angle-disc method: inlet 90°, exhaust 150°, lock nut torque 20 Nm
- Compression pressure test procedure: 30–38 bar target, connector tool 100120
- Connection housing tightening sequence: 99 Nm and 243 Nm stages, M12/M16 screw call-outs
- Coolant thermostat check: opening at 87°C, minimum 8 mm stroke
- V-belt tension for the generator: 650 N on first assembly, 400 N after a 15-minute running check
- Flywheel bolt torque by screw length: 30 Nm + 60° + 30°, or 30 Nm + 60° + 60°
Having the correct DEUTZ torque values, tool numbers, and job-card sequence on hand means repairs on the TD/TCD 2013 L04 2V engine are done to the manufacturer’s own tightening and clearance specifications rather than guesswork, which protects the crankshaft seals, cylinder head components, turbocharger, and connection housing from incorrect assembly. This DEUTZ TD/TCD 2013 L04 2V Workshop Manual downloads instantly as a PDF after purchase — no shipping wait, no physical copy to lose. Open it on a laptop, tablet, or phone in the workshop, or print out the specific job card you’re working from.
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