Dongfeng TY2A-001-020J Truck Spare Parts Catalog 2013 – PDF Parts Manual

Description

Dongfeng TY2A-001-020J Truck Spare Parts Catalog (2013)

This is the parts catalogue for the TY2A-001-020J series truck, compiled by the Overseas Technology Section of Dongfeng Commercial Vehicle Company’s Overseas Business Department and dated 2013.03.02. It is organised group by group, following the way the vehicle is actually assembled, so a technician can move from the L375 30 engine assembly down through every bracket, gasket, pipe and fastener, and on to the cab trim and the on-board tool kit. Every entry gives the spare part number, the description and the quantity used, which is exactly what you need when you are rebuilding a front axle, chasing a leak in the cooling circuit or replacing a snapped clip. If you maintain, repair or source parts for a TY2A-001-020J truck, this is the reference that tells you what the factory put there and what to order in its place.

File Details

• Manual type: Spare Parts Catalog
• Brand / Manufacturer: Dongfeng Commercial Vehicle Company
• Model series: TY2A-001-020J
• Language: English
• Page count: 528
• File format: PDF
• Document date: 2013.03.02
• Document title: Dongfeng TY2A-001-020J – Truck Spare Parts Catalog – 2013

Chapters Covered

• 3. Engine groups and sub-assemblies (3.1 – 3.70)
• 4. Complete vehicle installation and systems (4.1 – 4.37)
• 5. Clutch and transmission (5.1 – 5.32)
• 6. Frame and suspension (6.1 – 6.27)
• 7. Axles (7.1 – 7.20)
• 8. Wheels, steering and brake (8.1 – 8.32)
• 9. Electrical components (9.1 – 9.16)
• 10. Cab and accessories (10.1 – 10.159)
• 11. Cargo body, mudguard, driver tools etc. (11.1 – 11.8)

Section 3 – Engine Assemblies and Sub-Groups

The engine portion of this Dongfeng TY2A-001-020J spare parts catalog is the largest single block of the book. It opens with the L375 30 engine assembly (part 10943600) and then breaks the unit down into individual service groups: relay mounting support, data plate, cylinder block with crankshaft shells and thrust bearing shell, cylinder sleeve, tappet body, crankshaft and crankshaft gear, piston cooling nozzle, main bearing cover, cylinder cooling line, crankcase ventilating group, A/C drive and A/C compressor group, cooling auxiliary connecting pipes, air compressor intake, clutch assembly, torsional shock absorber, ground wire, thermostat, label bag, generator and generator fittings, engine front mounting brackets, signal generating device, fan drive and its fittings, turbocharger connecting pipes, fuel filter position and fuel filter connection lines, flywheel housing, fuel injection pump, oil deliver pump, fuel line, magnetic valve group, flywheel, gear chamber cover, heater fittings, hydraulic steering pump, intake manifold, engine lifting brackets, oil cooler, oil filter, oil dipstick, oil pump, accelerator control, oil filler device, oil pan, drive pulley and the performance part group covering connecting rod, piston and piston compression ring. The cylinder head group, fuel injector pipeline group, turbocharger, rocker arm group, coolant bleed pipe, temperature switch, oil pressure sensor, starter attachment, paint group, starter, torque converter cooling group, air valve chamber cover, water inlet and outlet connecting pipes, belt tension pulley, water pump drive belt and turbocharger exhaust connection round out the engine chapter.

Section 4 – Complete Vehicle Installation and Systems

Where the engine chapter stops at the block and its bolt-on groups, section 4 of the Dongfeng TY2A-001-020J parts catalog picks up the chassis-side installation. It covers engine front, rear and auxiliary mounting groups, the oil dipstick fittings, the fuel tank and its supports, hoops and straps, the fuel feed pipe and fuel return pipeline groups, the fuel prefilter and its fittings, accelerator control mounting, the air cleaner group and its fittings, the intake pipe connecting the air cleaner to the engine, the air filter pipeline group, air compressor intake pipe group, intercooler and intercooler pipeline groups, the muffler and its installation parts, muffler intake pipe, exhaust pipe mounting, turbocharger outlet connecting pipe, exhaust system insulation, radiator group and radiator protection, radiator fittings, radiator water inlet and outlet pipes, fan group, fan shroud, fan wind board, expansion tank and its mounting, and the deaerator circulation line group. These are the parts most often lost or corroded on a working truck, and each one is listed with its own part number.

Section 5 – Clutch and Transmission

The driveline chapter covers the clutch assembly, clutch housing installation group, clutch system pipe to gearbox, clutch booster group, and the transmission with clutch and power takeoff assembly. From there the book drills into the gearbox itself: input shaft group, selector lever group, planet drive group, shifting system group, clutch device group, PTO, GV shifting system, cover plate group, distance switch group, transmission housing group, auxiliary axle group, main shaft group, shifting system, synchronizer group, control housing, connecting parts, selector lever, spring group, end cover group, installation group, manipulating handle and nut, clip with support for the flexible shaft, rocker arm and support assembly, and the propeller shaft, intermediate drive shaft and support, transmission shaft with sliding fork and transmission shaft with spline shaft fork assemblies. Gears, bearings, synchronizer rings, sliding sleeves, forks and seals are all individually numbered.

Section 6 – Frame and Suspension

Section 6 lists the frame and bracket assembly, engine rear, front and assist mounting groups, beam group and reinforced beam, front beam and rear beam, front and rear towing hook groups, front leaf spring suspension fittings, balance suspension fixing group, cover plate group, U-bolt group, spring pin assembly, shackle group, vibration damper upper pin and fixing parts, the under-shock-absorber bracket and bottom pin group, vibration damper shackle linking rod, front leaf spring group with its individual leaves, shock absorber assemblies, balance suspension connection cover and bolts, balance suspension fixing group with bearing hubs, shafts, adjusting shims and seals, lateral plate group, stop block group, rear leaf spring group with all twelve leaves and the rear push rod assemblies.

Section 7 – Axles

The axle chapter is built around the rear, middle and front axles. For the rear axle it lists the rear axle, hub and brake assembly, rear axle fitting parts group, rear axle housing group, rear axle final drive group with bevel gears, differential, adjusting shims and lock components, wheel reduction group, and the rear left and rear right brake groups. The middle axle is treated in the same detail: hub and brake assembly, fitting parts, housing, final drive, wheel reduction, and the middle left and middle right brake groups. The front axle section covers the front axle assembly, front axle and steering knuckle group with king pins, bushings and shims, front wheel hub and brake drum group, steering tie rod group, and the front left and front right brake groups with shoes, linings, camshafts, springs and air chambers.

Section 8 – Wheels, Steering and Brake

Here you will find the wheel assembly group listing the 12.00R20 18PR wheel assemblies and the 8.5-20 wheel without tyre, extended valve nozzle group, front wheel nut and step ring group, rear wheel nut group, spare tire frame group, wheel nut cover group, steering gear group and its installing parts, power steering pipeline group, power steering oil reservoir group, steering tie rod and drag link assemblies, pitman arm group, clutch system steel pipe and hose groups for the complete vehicle, control line of the axial differential lock, air pipeline group, rear axle, front axle and middle axle brake pipeline groups, nylon pipe group, pipe clamp and protecting sleeve and support group, hose and support, front and rear air reservoir group, one-way valve, relay valve, differential valve and quick release valve groups, exhaust brake group, air dryer group, front and rear ABS device groups, and the power takeoff catanator group.

Section 9 – Electrical Components

The electrical chapter covers the battery group and its frame, electric horn assemblies, frame wiring harness group with a full connector legend, power wire group, engine wire harness group with its connector notes, frame wiring harness installation group, starter relay and preheat relay groups, main power supply switch, cab lifting controller, solenoid valve assembly, electric flameout control group, reverse buzzer group, fuel level sensor group, air cleaner blockage indicator group and water level sensor group. Part numbers and quantities are given for every harness, relay, sensor and switch.

Section 10 – Cab and Accessories

By page count this is the biggest section of the Dongfeng TY2A-001-020J parts catalog. It starts at the cab assembly and painted cab assembly and then works through the accelerator pedal and transmitting groups, accelerator control wire, idle throttle control, cab air intake pipe, clutch pedal, clutch master cylinder, clutch switch, oil reservoir, clutch pipeline, steering transmission device, brake pedal and air brake valve, stop lamp switch, air pressure meter sensor and low pressure alarm, hand brake pipeline, ABS ECU, integrated alarm, ceiling lamp, step lamp, reading lamp, sleeper reading lamp, air horn, door, ceiling, front wall, cab floor, lower floor and sleeper reading lamp harness groups, front wall harness guard, side turn signal, turning ground lamp, flasher, windshield washer, door lamp switch, window regulator switch, ABS switch, plug covers, preheat controller, combination switch, buzzer, note cards, fire extinguisher, front badge, cab front and rear mountings, tilting cylinder mounting, cab fabrication hole plugs, front wall mask, door welding groups, floor damping pads, floor trim, shift lever ornament, driver and passenger glove compartments, steering wheel, steering column trim, carpet, lower insulation mat, wiper, front windshield and weatherstrip, front wall mask mechanism, front wall outside plate, lower baffle, instrument panel craft subassembly, fuse box, cab wiring harness, cigar lighter, relay groups, rocker switches, differential lock switch, PTO and lifting switch, front fog lamp switch, rear light switch, radio and CD player, combination instrument, instrument frame and panel, GPS, heater group, heater air pipe, ventilation group, A/C control, harness guard board, side wall and rear wall interior trim, side and rear windows, roof panel trim, roof glove box, roof sound and heat insulation, seat belts, door limit and buffer, door trim, door windows and regulators, ignition and door lock subassembly, door weatherstrips, seats, sleeper, heater pipeline, A/C pipes, exterior and interior mirrors, ash tray, sun visor, curtain slide rails, armrests, downward view mirror, mud guards, wheel housings and covers, pedal plates, wheel mask steps, logos, tilting cylinder, tilting pump, heater water pipes, condenser, A/C pipeline and bumper groups.

Section 11 – Cargo Body, Mudguard, Driver Tools

The final chapter collects the instruction plate groups (engine oil, air cleaner, downhill, cooling fluid, power steering, ban extended warning, forbid trampling, diesel strainer, intake system, air dryer and spare wheel lifting), the electrical instruction plates, identification tab group, tool box group, on-vehicle tool kit group with its full tool list, jack kit group, and the rear left and rear right mudguard groups.

Why This Dongfeng TY2A-001-020J Parts Catalog Belongs in Your Workshop

A parts catalog is not a coffee-table book. It earns its place because it stops you ordering the wrong part. Every group in this PDF is drawn and tabulated the way Dongfeng assembled it, so when a counter hand asks for a number you can read it straight off the page, along with the description and the quantity the vehicle actually uses. That matters on brakes, steering and suspension, where fitting a visually similar but dimensionally different bush, shim or spring leaf can cost a full day of rework. It matters just as much on the engine, where the L375 30 uses specific crankshaft shells, thrust bearing shells, piston cooling nozzles and cylinder sleeves that are listed individually rather than as a kit.

The exploded illustrations make the book genuinely usable in the bay. You can trace a pipe route, confirm which bracket holds which hose, check the order of a synchronizer assembly, or see how a rear axle final drive is stacked before you pull it apart. The wiring and pipeline sections let you identify connectors and clamps by number instead of by guesswork. And because the catalog also covers the cab, trim, glass, locks and body panels, it stays useful long after the mechanical work is finished.

Delivery is instant. This Dongfeng TY2A-001-020J truck spare parts catalog is supplied as a PDF that opens on a workshop PC, a laptop, a tablet or a phone, and every page can be printed if you prefer a paper copy on the bench. There is no shipping, no waiting for a disc and no license server to fight with. Buy it once, keep it on file, and you have the part numbering for the whole vehicle available whenever a job comes in.

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