Doosan D15S-5 D18S-5 D20SC-5 Diesel Forklift Parts Book SB1127 PDF

Description

File Details

• Manual type: Parts Book
• Brand/model: Doosan D15S-5, D18S-5, D20SC-5
• Series: NE UT/UU/FDA01/FDA02/FDA03
• Engine type: Kubota E/G (V2403, Tier III)
• Brake variants: Shoe Type Brake – UT; OCD Type Brake – UU
• Document number: SB1127 / Parts Book SB1127E
• Language: English
• Page count: 508
• File format: PDF

Chapters Covered

• 1. Chassis Component
• 2. Capacity Module
• 3. Engine
• 4. Brake System
• 5. Power Train
• 6. Option for Complete Truck
• 7. Changeover and Option Groups (7-000 through 7-220)
• 8. Mast-Hydraulic
• 9. Mast-Implements

Chassis Component

The chassis section opens with the steer axle, power steer cylinder, steer axle mounting, top panel, air cleaner, muffler, coolant lines, radiator, torque converter cooler lines, power train mounting and U-joint groups. It also covers the oil level gauge, fuel cap, power steering lines, tilt mounting, floor plate, valve mounting, gear pump, operating mast, horn, front cockpit unit, steering group, instrument group, wiring, F.C.U. wiring, fuel lines, accelerator pedal, battery and remote oil filter. Each group is laid out with exploded views and item-numbered parts lists so the correct assembly can be identified before ordering.

Capacity Module

This short group covers the counterweight, head guard and location chart. These are the parts that define the truck’s rear counterbalance and overhead guard arrangement, and the location chart helps place the correct labels and identification films on the machine.

Engine

The engine chapter is built around the Kubota E/G (V2403, Tier III) diesel engine and covers the basic engine assembly, crankcase, oil pan, cylinder head, gear case, head cover, oil filter, dipstick and guide, oil pump, main bearing case, camshaft and idle gear shaft, piston and crankshaft, flywheel, fuel camshaft and governor shaft, idle apparatus, stop solenoid, injection pump, governor, speed control plate, nozzle holder and glow plug, boost compensator, mechanical fuel pump, cover, alternator and pulley, alternator assembly, starter, starter assembly, oil switch and plug, water flange and thermostat, water pump, cooler fan, valve and rocker arm, inlet manifold, exhaust manifold and oil cooler. This is the section to use when matching engine-side part numbers, gaskets, seals, bearings and replacement assemblies.

Brake System

The brake system chapter covers the parking group, inching and brake pedal group for the F.C.U., brake lines for shoe-type and OCD-type brakes, and the inching and brake control groups for both brake designs. It is organized around the two brake variants shown for these trucks, so the buyer can distinguish shoe-type brake parts from OCD-type brake parts and order the correct lines, pedals, controls and related hardware.

Power Train

The power train chapter breaks the transmission into four input, counter shaft, output shaft and housing/accessory parts groups, then adds the valve assembly, drive axle assemblies for OCD and shoe-type brakes, right-hand and left-hand brake assemblies, and the differential assembly. Exploded transmission, axle, brake and differential drawings make this section useful for identifying internal gears, shafts, bearings, seals, clutch discs, pistons, valves and axle components.

Option for Complete Truck and Changeover Groups

The option section covers tires and wheels in pneumatic, solid and wide-solid configurations, plus suspension seats, arm-rest seats and NACD seat variants. Later changeover and option groups cover autotilt leveling, heater group, radiator screen, rear grip bar with and without cabin, spark arrestor, finger-tip 3-way and 4-way controls, arm-rest mounts, auto tilt leveling mounting, finger-tip wiring, 3-section and 4-section valve groups, mono-ped control, inch-and-brake pedal, floor pedal and floor plate. These pages are especially useful when a truck has optional hydraulic controls, a different seat, or a changeover arrangement that affects the parts list.

Mast-Hydraulic

The mast-hydraulic chapter covers mast mounting for STD, FFT and FFL, lift mounting for STD, FFT and FFL, primary and secondary ATT lines in 3-way and 4-way configurations, accumulator groups for FFT and FFL mast heights, sideshift lines and tilt cylinder groups. The line groups are split by mast type and by right-hand or left-hand routing, which helps when tracing hoses, tubes, couplings, clamps and fittings on a specific mast arrangement.

Mast-Implements

The mast-implements chapter covers the basic mast groups, STD, FFT and FFL mast assemblies, lift relay groups, secondary and primary lift cylinders, carriage groups, carriage mounting, side shifter group, side shifter cylinder, load backrest, integral side shifter, integral shifting fork positioner, carriage lines, fork positioner mounting, fork positioner cylinder, backrest for fork positioner and fork group. This section supports parts identification for the carriage, fork-handling attachments and the hydraulic lines that serve them.

How the Parts Book Is Organized

The Doosan D15S-5 D18S-5 D20SC-5 Diesel Forklift Parts Book SB1127 PDF uses illustrated figures with item-number callouts linked to parts tables. Those tables list item number, part number, quantity, description, change code and start serial number columns for EM0UT, EM0UU, FDA01, FDA02 and FDA03. A common part list near the front gathers frequently referenced filters, cooling parts, tires, electrical parts and brake parts, while the note code, interchange code and stock disposition code pages explain how to read change codes, interchangeability and stock handling notes. This structure lets a parts professional or technician move from a drawing to the exact part number without guessing.

Who This SB1127 Parts Book Helps

This parts book is aimed at anyone who needs to identify original assemblies and components for the D15S-5, D18S-5 and D20SC-5 diesel forklifts. It is a parts catalog, not a step-by-step repair manual, so it is best used alongside the appropriate service information when a repair requires procedures or specifications. Mechanics can use the exploded views to confirm assembly order and hardware; parts staff can use the tables to match part numbers, quantities and serial applicability; owners and fleet managers can use it to prepare accurate parts requests and avoid ordering the wrong brake, mast, transmission or engine variant.

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Instant PDF Delivery

With this Doosan D15S-5 D18S-5 D20SC-5 Parts Book SB1127, you get a complete 508-page PDF parts catalog that can be opened on a workshop computer, laptop, tablet or phone and printed for the parts bench. Use it to trace assemblies, confirm part numbers, check quantities and order the right components for engine, chassis, brake, power train, mast and option work. The file is delivered electronically after purchase, with no shipping delay, so the parts information is available when the truck is in the bay and the order needs to go out.