Doosan D20S-5 D25S-5 D30S-5 D33S-5 D35C-5 Forklift Parts Book SB1109E12

Description

The Doosan D20S-5, D25S-5, D30S-5, D33S-5 and D35C-5 forklift parts book SB1109E12 is the complete illustrated parts catalogue for the S-5 series diesel counterbalance trucks, covering the 2.0, 2.5, 3.0, 3.3 and 3.5 tonne models built around the Yanmar 3.3L 4TNE98 Tier III engine. Every serviceable item across the chassis, engine, brake system, power train, hydraulics, mast and attachments is listed with its part number, quantity and the illustration it belongs to, making this the reference you keep open whenever a component has to be identified, quoted or replaced.

File Details

• Manual type: Illustrated parts book / parts catalogue
• Publication number: SB1109E12
• Brand: Doosan
• Models covered: D20S-5, D25S-5, D30S-5, D33S-5, D35C-5
• Engine: Yanmar 3.3L (4TNE98, Tier III)
• Language: English
• Format: PDF
• Length: 848 pages

Chapters Covered in the Doosan S-5 Series Parts Book

• 1. Chassis Component – steer axle group, power steer cylinder, steer axle mounting, power steering lines, top panel and hood assembly, air cleaner groups, muffler group, cooling group and radiator assemblies, fuel cap group, fuel line mounting and fuel lines, tilt mounting group, floor plate group, accelerator control, mast operating group, electric horn, chassis wiring, engine wiring, F.C.U wiring, battery group, power train mounting, frame group, front cockpit unit mounting, front cockpit unit basic, steering group, cover group, reservoir group, instrument group, sound suppression groups
• 2. Capacity Module – counterweight group, head guard group, location charts
• 3. Engine – engine arrangement basic (2.0/2.5/3.0 tonne and 3.3/3.5 tonne), fan drive groups, engine mounting group, alternator group and alternator assembly, cylinder block group, gear housing group, flywheel housing and oil pump group, cylinder head and bonnet group, suction and exhaust manifold group, camshaft and driving gear group, crankshaft and piston group, lubrication oil system group, cooling water system group, fuel injection pump group, fuel injection valve group, fuel filter group, starting motor group, gasket set group
• 4. Brake System – parking group for F.C.U and transmission, inching and brake pedal groups, brake lines, inching and brake control group, master cylinder sub-assembly, master cylinder assembly
• 5. Power Train – transmission groups by tonnage, pump assemblies, drive axle groups, transmission assembly parts 1 to 4, valve assemblies and control valve assembly, drive axle assembly single tyre, differential assembly, drive axle housing assembly, drive axle assembly dual tyre
• 6. Option For Complete Truck – pneumatic, solid and double tyre and wheel groups for each capacity, fenders, suspension and static seat groups, control valve 3 section and 4 section groups, valve modules, dual divider assembly, changeover 3 to 4 section
• 7. Option For General – back mirror group, tool group, front and option light groups, head lamps, turn signal lamps, LED lamps, modular cabins A, B and C type, D type cabin group and main cabin assembly, doors, wipers, heaters, pre-cleaner changeovers, rear grip bars, autoshift controllers, safety changeover, radiator screens, mono pedal changeover, engine shut down, fan group for full cabin, rear wiper, cabin lamp assembly, auto tilt levelling, sound suppression packages, car stereo and CD player, spark arrestor changeovers, tilt cylinder bellows, inside exhaust, rear baffles, transmission oil cooler, air conditioner groups, compressor mounting, radiator assembly for air conditioning, finger tip valve changeovers and modules, armrest groups, weight scale, bigger radiator changeovers
• 8. Mast Hydraulic – lift and tilt mounting groups for STD, FFT, FFL and QUAD, attachment primary line groups in 3 way and 4 way configuration, attachment secondary line groups, tilt cylinder basic and optional tilt group, side shifter line groups
• 9. Mast-Implements – mast arrangements for STD, FFL and FFT, mast basic groups, upright assemblies stationary, inner and intermediate for every mast height class, relay and lift groups for STD, FFT, FFL and QUAD, primary and secondary lift groups, carriage assemblies, carriage mounting groups, side shifter groups single and double tyre, load backrests, integral side shifter, integral shifting fork positioner, fork positioner mounting and cylinder groups, fork positioner line groups, backrest groups for fork positioner, fork groups

Read together, the nine groups take a technician from the steer axle and cockpit through the complete Yanmar engine, the brake and inching system, the transmission and drive axle, and out to the carriage, forks and every mast variant Doosan offered for these trucks. Because one book covers the 2.0, 2.5, 3.0, 3.3 and 3.5 tonne models, each listing is annotated with the model code and serial number break at which a part changes, so a component that fits an early D20S-5 is not accidentally ordered for a later D35C-5.

How Each Illustration and Parts List Works

Every figure in this Doosan parts book opens with a group number and an exploded illustration, and the parts list that follows uses the same reference numbers. The list columns give the S/C status flag, item number, part number, quantity, part name and description, the model code and serial number the line applies to, and any replacement part number where a component has been superseded. Indented entries sit underneath the assembly they belong to, so a seal, shim or bolt is immediately tied to the cylinder, valve or housing it is fitted into rather than floating loose in the catalogue.

The abbreviations panel at the front explains the flags used throughout the book: a part that is not part of the group, metric hardware, use as required, separate illustration, changed part number, a component not available independently, order by the metre, centimetre or inch, must use same bearing, contained in a service part kit, link, not a service part, quantity per each, and deleted items. Understanding these flags before you start reading a list is the difference between ordering a complete assembly and ordering the one seal you actually needed.

Model Codes and Serial Number Ranges

Serial ranges in this Doosan D20S-5 D25S-5 D30S-5 D33S-5 D35C-5 forklift parts book are split by model code as well as by truck: D20S-5 is FDA04-000001 and up, D25S-5 is FDA05-000001 and up, D30S-5 is FDA06-000001 and up, D33S-5 is FDA07-000001 and up, and D35C-5 is FDA08-000001 and up, with the additional QC, QD and QE prefixes covering the engineering model numbers for the 2.0/2.5, 3.0 and 3.3/3.5 tonne trucks. Many illustrations list two or more part numbers side by side for the same position, each valid only for a defined serial window or tyre configuration, which is exactly why the model code and serial number columns matter as much as the part number itself.

Filters and Common Service Parts Listed

The front of the book groups the fast-moving service items so they can be found without hunting through the engine and hydraulic sections: fuel filter element, engine oil filter, transmission oil filter, hydraulic tank suction filter, mast return filter, outer and inner air cleaner elements with their bore dimensions, water pump cover gasket, thermostat, cooling fan, V-belt, radiator cap, and upper and lower radiator and water hoses. Tyre and wheel data for pneumatic and solid fitments in single and double configuration is listed by capacity, along with the electrical components such as starting motor, alternator, back-up alarm, horn assembly, circuit breaker, directional and ignition switches, temperature sensors and relays, and the brake hardware including the master cylinder, seal kits, parking brake cable and friction plates. For a workshop servicing a mixed fleet of S-5 trucks, this section alone answers most of the routine counter questions.

Get the Right Part First Time

Whether you are rebuilding a steer axle, replacing a tilt cylinder seal kit, tracing a hydraulic line group for an FFT or QUAD mast, or simply confirming which of two similar part numbers belongs to your serial number, this illustrated parts book gives you the group number, the exploded view and the exact part number in one place. Correct identification matters more on a lift truck than almost anywhere else: a wrong seal, bearing or friction plate does not just waste a delivery, it puts a machine out of service and risks damage to the assembly it was fitted into. Working from the numbers printed for your model code and serial break is the fastest way to avoid that.

IMAGES PREVIEW

The Doosan D20S-5, D25S-5, D30S-5, D33S-5 and D35C-5 parts book SB1109E12 is delivered as an instant PDF download once payment is complete. There is nothing to wait for and nothing to ship, and the file can be opened on a workshop laptop, a tablet on the machine or a phone at the parts counter, and printed page by page for the job in front of you.