Doosan G20G G25G G30G Forklift Parts Book YSB1108 – LP and GAS Models PDF

Description

Doosan G20G G25G G30G Forklift Parts Book – Publication YSB1108

This is the illustrated parts book for the Doosan G20G, G25G and G30G lift trucks in both LP and GAS configurations. It lists every serviceable part for the chassis, mast, attachment and optional accessories, and it is organised the way a parts counter or workshop actually works – group by group, with a numbered illustration and a matching parts list giving part number, quantity and part name for each item.

Because the same truck was built in several configurations, the book separates parts by model code and by serial number break. Where a component changed during production, the listing shows the old number, the new number and the serial number at which the change took effect, so you can order the correct part the first time instead of guessing from the machine’s age.

File Details

• Manual type: Illustrated parts book / parts catalogue
• Brand: Doosan
• Models covered: G20G, G25G, G30G (LP and GAS)
• Document number: YSB1108 (YSB1108E02)
• Language: English
• Format: PDF
• Page count: Approximately 545 pages
• Contents: Exploded illustrations, parts lists, part number index

Chapters Covered

• Chassis Component – Steering Axle Gp (Code A and Code L), Frame Gp, Panel Gp-Top (Gas / LP), Air Cleaner Gp, Muffler Gp, Lines Gp-Torque Converter, Radiator Gp, Reservoir Gp, Fuel Lines Gp-LP, Fuel Cap Gp (GAS), Battery Tray Gp, Wiring Gp, Instrument Gp, Mounting Gp-Transmission, Accel Pedal Sub As, Control Gp-Steering, Control Gp-Brake & Inching, Lines Gp-Brake, Parking Brake Gp, Floor Plate Gp, Cover Gp-Hyd Oil Tank, Lines Gp-Hydraulic, Pump Gp, Mg. Gp-LP Tank
• Capacity Module – Guard Gp-Overhead, Counter Weight Gp, Tire & Wheel Gp (2.0/2.5 Ton, Pneu 3.0 Ton, Dual, Solid), Fender Gp-Dual Tire, Location Chart
• Engine – Engine Ar.-Basic-G424F LP/GAS, Piston & Rod Gp, Gauge Gp, Crankshaft Gp, Oil Pan Gp, Oil Filter & Pump Gp, Starter Gp, Cover Gp, Camshaft Gp, Ignition Wire Gp, Cylinder Block Gp, Thermostat Gp, Exhaust Manifold Gp, Timing Belt & Cover Gp, Pump Gp-Water, Ignition Coil Gp, Pulley Gp, PCV Valve Gp, Cooling System, Intake Manifold Gp-LP, Exhaust Manifold Gp-LP, Fuel Rail Gp-GAS, Cam Sensor Gp, Carburetor Gp, Carburetor Gp-LP, Regulator Gp, Ecm Gp, Label Gp-G424F, Fan Drive Gp, Alternator Gp, Fly Wheel Gp
• Power Train – Transmission As, Hydraulic Clutch As, Reduction & Differential As, Control Valve Gp-Solenoid, Inching Valve As, Charging Pump As, Drive Axle Gp 2.0/2.5 Ton (Code X and Code L), Wheel Brake As, Drive Axle Gp 3.0 Ton
• Option For Complete Truck – Pre Cleaner Gp, Seat Gp (Static, Suspension, Vinyl, Cloth, Armrest, Hip Restraint), Seat Belt Gp, Cabin Gp, Heater Gp-Cabin, Fan Gp-Cabin, Extinguisher-Cabin, Lighting Gp, Rear Lamp Gp, Strobe Gp, Horn Gp, Valve Ar-3 Sec, Control Valve As, Valve Ar-4 Sec, Valve-Distributary, Relief Valve, Tool Gp, Change Over Ar.-Eu, Hyd. Locking Sys, Rear Grip Bar, Modular Cabin Gp
• Mast-Hydraulic – Lift Cylinder Gp-STD, Lift Cylinder Gp-Primary FFL/FFT, Lift Gp-Secondary FFL/FFT, Tilt Cylinder As LH/RH, Tilt Cylinder-Option, S/S Lines Gp, Att Lines Gp-Sec
• Mast-Implements – Mast Gp-BSC, Mast-STD, Mast-FFL, Mast-FFT, Mounting Gp-Lift & Tilt, Relay Gp, Lift Relay Gp, Att Lines Gp-Pri, Sideshift Gp, Carriage As, Carriage Group-Integral Side Shift, Bracket As, Carriage Mounting, Fork Gp
• Part Number Index

What makes this book genuinely useful is the pairing of picture and list. Every figure is an exploded drawing of a group or assembly, and every numbered balloon on that drawing maps to a line in the parts list underneath showing the part number, the quantity required and the part name. Indented entries show when an item is a component of the assembly listed above it, and the abbreviation key explains the special markers – items not part of the group, parts that must be used as a set, changed part numbers, items ordered by the metre or centimetre or inch, metric parts, separate illustrations, and components that are only available inside a service kit rather than on their own. That last distinction saves a lot of wasted ordering.

Model Codes and Serial Coverage

The book is arranged so that a G20/25/30G- LP or a G20/25/30G- GAS machine can be identified precisely before any part is ordered. The introduction explains that lift trucks are identified by model name and serial number on the identification plate mounted in a prominent position on the cowl or top cover, and that if that plate has been removed or is illegible, the model name can be read from the decal on the top cover and the serial number from the stamping on the frame. That same information – model name, machine serial number, quantity, part number and part name – is what any parts order needs to specify.

Throughout the listings the model codes EM0QF, EM0QG, EM0QH and EM0QJ are used for the LP and GAS variants, and the truck model codes FGA0W (G20G), FGA0X (G25G) and FGA0Y (G30G) appear against serial number breakpoints where a component was revised during production. Several groups also carry a note that the manufacturer’s code is marked on the steering axle nameplate and must be distinguished before the service part is purchased, because Code A and Code L steering axles use different internal components.

Working Through a Repair With This Parts Book

Whether the job is a leaking tilt cylinder, a dragging parking brake, a failed charging pump, a cracked exhaust manifold, a worn mast bearing or a complete wheel brake rebuild, the relevant group can be located quickly and every component inside it identified. Seal kits, bearing kits, spring kits and check valve kits are listed as their own items with the individual parts they contain noted, so it is clear whether a seal must be bought separately or comes in the kit. Torque converter line groups, hydraulic line groups, attachment line groups and sideshift hose assemblies are all broken down to elbows, nipples, O-rings, clamps and straps, which is exactly the level of detail needed when a fitting has to be matched rather than guessed.

The optional equipment section is unusually broad, covering the seats and seat belts, cabin and modular cabin groups, heater, fan, fire extinguisher, lighting, strobe and rear lamp groups, horn, control valve arrangements in three- and four-section form, relief valves, hydraulic locking systems for standard, FFL and FFT masts, LP tank changeover arrangements and the tool group. Trucks in a mixed fleet or with dealer-fitted options can therefore be supported from the same document.

Order the Right Part First Time

With a full illustrated Doosan G20G, G25G and G30G parts book on hand, a workshop or parts department can identify assemblies and sub-assemblies from the drawing, confirm the exact part number and quantity from the list, and check the serial number break to be certain the number applies to the machine in front of them. That removes the two most common causes of a wrong order – confusing a Code A steering axle with a Code L, or fitting a part that was superseded part-way through production.

IMAGES PREVIEW

The Doosan G20G G25G G30G forklift parts book YSB1108 is supplied as an instant PDF download. There is no shipping and no waiting for a disc – the file is available immediately after payment and can be opened on a laptop, tablet or phone in the workshop, searched on screen, or printed page by page for the job at hand. Keep it on the service van, in the parts office or on the shop computer and the correct number is always within reach.