Doosan G35S-5 G40S-5 G45S-5 G50C-5 G55C-5 SC Forklift Parts Book SB1098E02

Description

Doosan G35S-5 G40S-5 G45S-5 G50C-5 G55C-5 SC Forklift Parts Book SB1098E02

This Doosan G35S-5 G40S-5 G45S-5 G50C-5 G55C-5 SC forklift parts book, published under document number SB1098E02, is the illustrated parts catalog for the G35S-5, G40S-5, G45S-5, G50C-5, G55C-5, G40SC-5, G45SC-5, G50SC-5 and G55SC-5 lift trucks built with the GM G643 and G643E engines. Every serviceable component of the chassis, mast, attachment and optional accessory assemblies is listed with its part number, quantity and part name, drawn against clean exploded illustrations so the correct item can be identified the first time. Whether you are rebuilding a steer axle, ordering a hydraulic hose, sourcing a brake booster or tracking down a cockpit switch, the Doosan G35S-5 G40S-5 G45S-5 G50C-5 G55C-5 SC parts catalog puts the exact reference in front of you.

File Details

• Manual type: Illustrated parts book / parts catalog
• Brand: Doosan
• Document number: SB1098E02 (companion reference SB1098E)
• Models covered: G35S-5, G40S-5, G45S-5, G50C-5, G55C-5, G40SC-5, G45SC-5, G50SC-5, G55SC-5
• Engines: GM G643 and GM G643E
• Languages: Multilingual – English, French, German, Italian, Spanish, Dutch, Norwegian, Swedish, Danish, Portuguese, Finnish, Polish, Russian and Chinese
• Page count: 326
• File format: PDF

Chapters Covered

• Chassis Component – steer axle group, power steer cylinder, steer axle mounting, power steering lines, top panel and hood, air cleaner, muffler (G643 / G643E), cooling group and radiator, fuel lines, LP tank mounting and filter, floor plate, accelerator pedal, mast operating group, oil level gauge, tilt mounting, power train mounting, universal joint, pump mounting for shoe and OCD brake, battery group, wiring groups, front cockpit unit, steering group, cover group, brake reservoir and instrument group
• Capacity Module – counterweight group, head guard group, location chart
• Engine (G643 / G643E) – basic engine assembly, cylinder block, cylinder head and components, camshaft and balancer, oil pan, distributor and ignition components, oil pump, oil filter, water pump, intake manifold, lubrication system, ignition wiring components, fan drive and alternator, thermostat, exhaust manifold, carburetor, LP regulator, hose group, ECM group, electric components, labels, starter and flywheel
• Brake System – parking group, pedal group for inching and brake (shoe type and OCD type), master cylinder sub-assembly, brake booster, master cylinder assembly, inching control group, brake lines for shoe type and OCD type
• Power Train – single and double drive axles with shoe type brake, drive axle with OCD type brake, brake assemblies, transmission assemblies, valve assembly
• Option For Complete Truck – pneumatic single/wide/double tires and wheels, solid single/wide/double tires and wheels, seat groups (suspension, static, retractable, parking alarm, cloth, vinyl), seat belt indicator, control valve arrangements in 3-section 2-lever, 3-section 3-lever and 4-section 4-lever versions, individual control valve sections and spools
• Option For General – back mirror group, tool group, front and rear light groups, halogen and standard lamp assemblies, turn signal lamps, ASC controller group, changeover arrangement for EU, rear grip bar with and without cabin, modular cabins A through D types, doors and fixed doors, vertical changeover arrangement, ground speed control, LP cradle swing-down changeover, high intake precleaner
• Mast – Hydraulic – mounting groups for STD, FFT and FFL lifts, primary and secondary attachment lines in 3-way and 4-way configurations, side shifter lines, mast mounting group, tilt cylinder groups and tilt limit groups
• Mast – Implements – basic mast groups, upright assemblies for STD, FFT and FFL, relay groups for lift, secondary and primary lift groups, carriage groups, carriage mounting group, side shifter group and side shifter cylinder, load backrests and fork group

What You Get From This Parts Book

The document is arranged exactly the way a working parts counter or workshop needs it. Each figure is headed with the group number and group name, followed by an illustration showing the assembly in exploded or cutaway form. Beneath or beside the illustration sits the parts list, giving the reference number, the part number, the required quantity and the part name for every serviceable item. Indented entries show when a listed item is a sub-component of the part above it, so assemblies can be broken down to the level you actually need to order.

The opening pages explain how the Doosan parts book is structured, how models and serial numbers are identified on the machine, and what information to supply when placing an order – model name, serial number, quantity, part number and part name. A multilingual abbreviations and symbols legend runs across the front of the book, so entries marked for inch ordering, meter or centimeter length ordering, metric parts, hose fabrication or separate illustrations are immediately recognisable.

Model and Serial Number Coverage

Serial breaks are given on the cover so you can match a truck to its correct parts variant. The G643 trucks are grouped under N6, N7, N8 and N9 prefixes, each starting at 00001, while the G643E trucks are grouped under NA, NB, NC and ND prefixes, each starting at 00200. Engineering model numbers are also listed – G35/40S-5 and G40/45SC-5 with the G643 shoe brake under N6 and OCD brake under N8, and G45S-5, G50/55C-5 and G50/55SC-5 with the G643 shoe brake under N7 and OCD brake under N9. This matters whenever a running change separates an early truck from a later one.

Practical Uses in the Workshop and Parts Department

Use the Doosan G35S-5 G40S-5 G45S-5 G50C-5 G55C-5 SC parts catalog to identify and order replacement parts for steer axles, drive axles, brake systems, transmissions, hydraulic masts, side shifters, carriages, forks, cooling systems, LP fuel systems and cockpit controls. Because the illustrations are organised by assembly rather than by chapter number, a technician can start from the machine, find the assembly, and walk straight to the correct part number without guesswork. The filter and common-parts summary near the front gives quick access to frequently replaced items such as the LPG filter repair kit, engine oil filter, transmission oil filter, hydraulic suction and return filters, air cleaner primary and safety elements, cooling water pump and gasket, thermostat and gasket, cooling fan, fan belt, belt tensioner, radiator cap, upper and lower radiator hoses, distributor cap, rotor, coil pickup, spark plug, ignition wire kit and battery.

Because every entry uses the manufacturer’s own part numbering, the numbers in this book match the numbers on the machine and on the parts counter – which is exactly what you want when a truck is down and a customer is waiting.

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Instant PDF Delivery

The Doosan G35S-5 G40S-5 G45S-5 G50C-5 G55C-5 SC forklift parts book is supplied as an instantly downloadable PDF. There is no shipping, no waiting and no physical media to lose. Open it on a laptop or desktop in the workshop, on a tablet beside the machine, or on a phone at the parts counter, and print the pages you need for the job at hand. Keep the full 326-page catalog on file and you have the complete parts reference for all nine models and both GM engine variants whenever you need it.