Yale GP080VX J813 Forklift Parts Manual 2014 – Serial J813V02587M Download

Description

Finding the right replacement part for a Yale GP080VX forklift usually means digging through a dealer’s system or guessing at part numbers. This Yale GP080VX J813 parts manual removes that guesswork. It is the complete illustrated parts catalog for the GP080VX (J813) lift truck built under serial number J813V02587M in 2014, and it also covers the wider GP/GLP/GDP80-90VX and GP/GLP/GDP100-120VX families. Inside you get every assembly, subassembly, and detail part number the factory published for these trucks, laid out with exploded illustrations and quantity callouts so you can order exactly what you need the first time.

File Details

• Manual type: Illustrated Parts Manual (Parts Catalog)
• Brand: Yale
• Model: GP080VX (J813) — also covers GP/GLP/GDP80-90VX and GP/GLP/GDP100-120VX
• Serial number: J813V02587M
• Publication number: 550068677
• Date: 2014
• Language: English
• Page count: 938
• File format: PDF

Chapters Covered

This manual is organized into 20 major sections. The full contents include:

• General Truck — hood assembly, counterweight, fender extensions, load backrest, overhead guard, seats, cab assembly (steel doors, with and without air conditioning), sound abatement
• Engine Assembly — Gasoline and LPG (GM 4.3L) — engine mounting, flywheel and housing, fan and fan mount, pulleys and tensioner, cylinder head, cylinder block, camshaft, oil pump, intake air fuel module, distributor, spark plugs, starter
• Engine Assembly — Diesel — Kubota 3.6L and 3.8L cylinder block, cylinder head, rocker arm assembly, inlet and exhaust valves, pistons and crankshaft, fuel rail, injection pipes, turbocharger, oil pan, gear case, camshaft and idle gear shaft, water pump, starter
• Exhaust System — GM 4.3L gasoline and LPG, Kubota 3.6L and 3.8L with DPF, counterweight and overhead exhaust configurations, exhaust wraps
• Cooling System — radiators, oil coolers, fan shrouds, reservoirs, hoses, cooling lines for short and long wheelbase models
• Fuel System — air intake and filter systems, throttle cable assembly, E-throttle linkage, throttle pedal assembly, fuel senders, LPG converter, LPG regulator and mixer, LPG tank brackets, fuel cap
• Electrical System — alternators, battery cables, battery disconnect, control modules, cowl electrical, DPF display, engine control modules and sensors, fuse boxes, instrument cluster, lights, mini-lever controls, power distribution module, remote key switch, seat belt switch adapter, spark plugs and wires, starters, wire harnesses (cowl, engine, RH chassis, transmission)
• Transmission — cooling lines, torque converter, transmission mount, single and dual speed transmission assemblies, forward and reverse clutch packs, charge pump, control valve assembly
• Drive Axle — wet brake (Dana and NMHG) drive axle housing, differential, brake assembly, hubs, input pinion carrier, drive wheels and tires (single and dual tread)
• Steering System — steering hoses, steering column assembly (gasoline, LPG, diesel), steer control unit (standard and variable displacement), steer axle, steer cylinder, steer wheels and tires
• Brake System — brake linkage (single and dual pedal, wet brake), brake cooling system, wet brake booster supply and return, brake master cylinder assembly, park brake assembly (Dana and NMHG)
• Hydraulic System — hydraulic supply and return, hydraulic filter, gear pump, variable displacement pump, hand levers, control valve assemblies (manual and electronic), valve sections, auxiliary hoses, tilt hoses, tilt cylinders, vent line group, anti-stall valve block
• Mast — Two Stage Limited Free-Lift — outer mast and main lift, inner mast, main lift cylinders, carriage
• Mast — Three Stage Full Free-Lift — outer mast, intermediate mast, inner mast, main lift, inner mast and free-lift, main lift cylinder, free-lift cylinder, carriage
• Mast — Two Stage Full Free-Lift — outer mast and main lift, inner mast and free-lift, main lift cylinder, free-lift cylinder, carriage
• Attachments and Header Hose Group — header hose for all mast types, auxiliary tube extensions with and without quick disconnects, integral side-shift carriage assemblies, chain anchor groups
• Options — rear drive handle, strobe light (LED), back-up alarm, mirrors, fire extinguisher, accumulator, lifting eyes
• Field Conversion Kits — add-on option kits, hose groups, directional control conversions, carriage lockout rods, mini-lever and manual hydraulic control conversions, telemetry kits
• Numerical Index — every part number listed with its page and item reference for fast lookup
• User Support Information — service parts ordering instructions, technical service publications, operator and service training

Engines & Applications Covered

The engine sections in this Yale GP080VX J813 parts manual are split by fuel type and manufacturer, reflecting the different powertrains offered in the 80-120VX range. Gasoline and LPG trucks use the GM 4.3L V6, and the manual provides complete parts breakdowns for that engine’s mounting, cylinder head, block, camshaft, oil pump, intake module, distributor, starter, and cooling and exhaust plumbing. Diesel trucks are covered in two sub-sections for the Kubota 3.6L and 3.8L engines, including the fuel injection pump, injector body, turbocharger and oil plumbing, EGR valve and cooler, DPF attaching parts and muffler assembly, and the water pump and thermostat housing.

Why This Manual Matters for Parts Ordering

A parts manual is only useful if it tells you the exact number that goes with the exact assembly on your truck. This catalog is built around that idea. Each figure shows an exploded view with callouts keyed to a table that lists item number, part number, description, and quantity required. Keys (A, B, C, D, E) separate similar assemblies, right-hand and left-hand parts, and different model or option combinations. Footnotes flag which parts apply to which configuration. Where a part has been superseded, the part number history is shown oldest to newest with a strikethrough, so you can see what replaced what. Serial number breaks and date breaks (including ECN references for pending serials) are printed wherever a change occurred, and the front of the manual explains how to read them.

The first 30 pages also include the model nomenclature chart and how-to-use instructions, so even if you have never worked with a Yale parts catalog before, you can decode the truck model code (power type, tire type, rated capacity, mast type, engine model, manufacturing source) and jump straight to the right section. A complete numerical index at the back lists every part number in the book with its page and item reference.

Who This Manual Is For

This Yale GP080VX J813 parts manual is written for forklift technicians, fleet maintenance managers, parts counter staff, and owners of GP/GLP/GDP80-90VX and GP/GLP/GDP100-120VX trucks who need to identify and order replacement components without relying on a dealer to look everything up. Because the catalog covers both the 80-90VX and 100-120VX capacity ranges, the same book serves multiple trucks in a mixed fleet — from lift and tilt cylinders, steer axles, brake master cylinders, and wet brake assemblies, through to mast carriages, load rollers, chain anchors, and header hose groups for two-stage limited free-lift, two-stage full free-lift, and three-stage full free-lift masts.

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Instant PDF Delivery

The manual is delivered as an instant PDF download after checkout. There is no shipping, no waiting for a disc, and no physical book to lose on the shop floor. Open it on a laptop, tablet, or phone, print the pages you need for the job at hand, and keep the full catalog on file for the next repair. Whether you are rebuilding a Kubota 3.8L diesel, tracking down a hydraulic control valve section, or verifying a part number before you call the dealer, having the Yale GP080VX J813 parts manual on hand means the answer is one search away.