Yale GP/GLP/GDP20-35UX A7S1 Forklift Parts Manual 550216367 – Instant PDF Download

Description

Yale GP/GLP/GDP20-35UX A7S1 Forklift Parts Manual – Publication 550216367

This is the complete illustrated parts manual for the Yale GP, GLP, and GDP series forklifts in the 2.0 to 3.5 tonne range, covering H40UT / H2.0UT, H50UT / H2.5UT, H60UT / H3.0UT, and H70UT / H3.5UT models built on the A7S1 platform. The document is divided into 26 major sections and runs over 700 pages of exploded assembly drawings, part numbers, descriptions, quantities, and serial-number references.

If you maintain, rebuild, or order replacement components for a Yale GP20UX, GLP25UX, GDP30UX, GP35UX, or any other model in this range, this Yale A7S1 parts manual gives you the exact factory part numbers needed to identify and order the correct components the first time.

File Details

• Manual type: Illustrated Parts Manual
• Brand: Yale
• Model series: GP/GLP/GDP040/20UX, GP/GLP/GDP050/25UX, GP/GLP/GDP060/30UX, GP/GLP/GDP070/35UX (A7S1)
• Truck models covered: H40UT/H2.0UT, H50UT/H2.5UT, H60UT/H3.0UT, H70UT/H3.5UT
• Publication number: 550216367
• Date: 05/2022
• Language: English
• Page count: 720
• File format: PDF

Chapters Covered

This Yale GP GLP GDP20-35UX parts manual is organized into 26 sections. Each section is broken down into illustrated assembly breakdowns with item numbers, part numbers, descriptions, and quantities.

• 1. Frame – Cab accessories, cab frame, counterweight and attaching parts, cylinder protection hardware, decals, frame and components, front and rear floormats, front wiper assembly, hood and attaching parts, interior covers, left door, non-slip pads, overhead guard, right door, seat, seat assembly
• 2. Engine System – Cooling system (Mitsubishi S4S-455, PSI, Xinchai, Yanmar 92/94/98, Nissan/GCT, Kubota), engine mounting (all engines), high exhaust system (all engines), muffler (all engines)
• 3. Header Hoses – 2-stage full free lift 2-function and 3-function header hose assemblies
• 4. Engine Assembly – Mitsubishi S4S – Crankcase, cylinder head, overhaul gasket kit, rear plate, rocker cover and breather hose, piston and connecting rod, crankshaft and pulley, bearings, flywheel, camshaft, timing gear case, timing gears, oil system, oil level gauge, oil pressure switch, intake manifold, fuel filter, fuel nozzle assembly, injection pump, glow plug, alternator, starter, water pump, fan, nameplate
• 5. Engine Assembly – Kubota – Crankcase, oil pan, dipstick, oil pump, cylinder head, head cover, gear case, main bearing case, piston and crankshaft, camshaft and idle gear shaft, flywheel, fuel pump, fuel filter, separator, injector and glow plug, injection pipe, common rail, alternator, starter, wire harness, EGR valve, EGR cooler, turbocharger, air cleaner, diesel particulate filter muffler and sensor, oil separator, oil pipe, oil cooler, hydraulic pump base, ECU
• 6. Engine Assembly – Nissan/GCT – Engine blocks, gasket kit, cylinder block and oil pan, cylinder head and rocker cover, crankcase ventilation, piston/crankshaft/flywheel, camshaft and valve, front cover and timing chain housing, intake manifold, lubrication system, fuel strainer and hose, air inlet, fuel pump, governor, vaporizer, vaporizer solenoid valve, ignition system, distributor, vacuum control hoses, alternator, starter motor, carburetor, water pump/fan/thermostat
• 7. Engine Assembly – PSI – Cylinder block, cylinder head, rocker cover, PCV, piston and crankshaft, balancer, tensioner, flywheel, camshaft and valve, front cover and oil pan, dipstick, transmission adapter, intake manifold, exhaust manifold, oil pump, filter adapter, lock off with filter, throttle and mixer, mixer open loop, vaporizer, electrical, alternator, starter, ignition, spark plug, ECU mount, cooling, hi-fan, water pump, water outlet
• 8. Fuel System – Air filter system, fuel system (Xinchai, Yanmar 92/94/98, PSI, Mitsubishi, Kubota, Nissan), fuel conversion system, fuel shut-off valve, LPG tank and bracket, LPG tank bracket assemblies, pre-cleaner, oil bath air filter, throttle pedal
• 9. Engine Assembly – Xinchai – Engine block, cylinder head and gas exchange, cylinder head cover, piston and connecting rod, crankshaft, flywheel, flywheel housing, timing gear train, intake and exhaust manifolds, oil sump, oil pump, oil filter, fuel supply system, air intake, circuit group, starter, generator, fan, water pump, thermostat
• 10. Electrical System – Battery, full electrical system coverage for Yanmar 92/94/98, PSI, Xinchai, Mitsubishi S4S-455, Nissan/GCT (dual fuel and non-dual fuel), Kubota engines, relays and fuses
• 11. Engine Assembly – Yanmar 92 – Cylinder block, gasket kit, cylinder head, crankshaft/pistons/flywheel, camshaft and drive gear, intake and exhaust manifold, gear housing, oil pan and flywheel housing, oil system, fuel injection system, fuel injection pump, fuel lines, generator, starter motor, alternator, water cooling system
• 12. Transmission – Tor-con transmission mounting (Version A and B), transmission assembly, electrohydraulic control valve assembly, hydraulic clutch, transmission and differential, tor-con oil cooling system
• 13. Engine Assembly – Yanmar 94 – Cylinder block, cylinder head, crankshaft/pistons/flywheel, camshaft and drive gear, intake manifold, exhaust manifold, gear housing, oil pan and flywheel housing, oil system, fuel injection pump, fuel injection valve, governor, fuel lines, starter motor, alternator, water cooling system
• 14. Drive Axle – Drive wheel and tire (single and double), drive axle assembly, wheel brake assembly (all models, pre and post 3/2020)
• 15. Engine Assembly – Yanmar 98 – Cylinder block, gasket kit, cylinder head, crankshaft/pistons/flywheel, camshaft and drive gear, intake and exhaust manifold, gear housing, oil pan and flywheel housing, oil system, fuel injection pump, fuel injection system, fuel filter and water separator, starter motor, generator, water cooling system
• 16. Steering System – Steer column assembly, steer wheel and tire, steer axle mounting (H40/50UT and H60/70UT), steer cylinder assembly
• 17. Brake System – Brake and inch control (standard and Tor-con type), park brake control, master brake pump
• 18. Hydraulic System – Hydraulic tank, supply and return, tilt system, steer system, hydraulic levers (two, three, four function, clamping)
• 19. Mast – Two Stage Limited Free-Lift – Mast assembly, mast hydraulic system (two, three, four function), tilt cylinder, lift cylinder and chain
• 20. Mast – Two Stage Full Free-Lift – Mast assembly, mast hydraulic system (two, three, four function), tilt cylinder, lift cylinder and chain (front and rear)
• 21. Mast – Three Stage Full Free-Lift – Mast assembly, mast hydraulic system (two, three, four function), tilt cylinder, lift cylinder and chain (front and rear)
• 22. Attachments – Load backrest and carriage (all mast types), carriage options (integral sideshift, cascade sideshift, cascade fork positioner), forks, side-shift carriage (Cascade 55F-SSS-A270, Cascad X65F-SSS-3556), fork positioner carriages
• 23. Optional Equipment – Spark arrestor, fire extinguisher and mount, rain top, noise abatement
• 24. Special Tools – Diagnostic handset
• 25. Numerical Index – Complete part number lookup with page and item references
• 26. User Support Information – Service parts ordering instructions, technical service publications

What This Parts Manual Gives You

This Yale GP/GLP/GDP20-35UX A7S1 parts manual is not a generic catalog. Every assembly is presented as a detailed exploded illustration with numbered callouts that map directly to the parts list on the facing page. That means you can see exactly how a component comes apart, identify the individual part you need, and confirm the correct quantity before you order.

Because the A7S1 platform was offered with several different engines, Yale separated the engine-specific assemblies into dedicated sections. Whether your truck is powered by a Mitsubishi S4S-455, a Kubota diesel, a Nissan/GCT gasoline or LPG unit, a PSI bi-fuel engine, an Xinchai diesel, or a Yanmar 92, 94, or 98, this manual includes the engine assembly chapters that match your configuration. The same applies to the transmission: both Tor-con Version A and Version B are covered, with their respective mounting, control valve, clutch, and differential assemblies.

Serial number breaks and date breaks are used throughout to identify the most current parts information. Where a change occurred at a specific production point, the manual shows the range affected so you can be certain the part number you are looking at is correct for your truck. Footnotes key specific part numbers to engine types, truck models, and build date ranges.

For anyone supporting a fleet of these trucks, the numerical index at the back is particularly useful. If you already know the part number but need to confirm where it goes or what it fits, the index points you to the exact page and item number.

Who This Manual Is For

This Yale forklift parts manual is written for the people who keep these trucks running: fleet maintenance technicians, independent forklift mechanics, service managers, and parts departments. If you are responsible for ordering replacement parts for a GP20UX through GP35UX, GLP20UX through GLP35UX, or GDP20UX through GDP35UX, this manual gives you the correct part numbers with the illustrations needed to verify fitment.

IMAGES PREVIEW

It is also useful for rebuild and overhaul projects. The exploded views of the cylinder head, crankcase, transmission, drive axle, brake assemblies, and mast hydraulic systems show how components are assembled and what seals, bearings, gaskets, and fasteners are required.

Why the Right Part Number Matters

Yale lift trucks in this range were built with multiple engine and transmission combinations, and many parts changed over the production run. Ordering a component by description alone, or by a part number that applied to a different engine or an earlier serial number, leads to downtime, returns, and unnecessary cost. This manual removes that guesswork. It tells you the part number, the quantity, and any serial number or footnote conditions that apply.

The hydraulic and mast sections are a good example. The two-stage limited free-lift, two-stage full free-lift, and three-stage full free-lift masts each use different hose lengths, valves, chains, and cylinders depending on lift height and truck model. The manual breaks these down by lift height in millimetres and by truck model, so the correct hose or chain for a 3500 mm three-stage mast on an H50UT is clearly identified.

Instant PDF Delivery

This Yale A7S1 parts manual 550216367 is delivered as an instant PDF download. There is no shipping, no waiting for a physical book, and no CD to lose. Once your order is complete, you can download the file immediately and open it on any device that reads PDFs, including laptops, tablets, and smartphones. You can print individual pages for use in the workshop, or keep the entire 720-page manual on a device for quick reference at the machine.

If you maintain a Yale GP, GLP, or GDP forklift in the 2.0 to 3.5 tonne range, having the correct parts manual on hand is the difference between ordering the right component once and ordering the wrong one three times. This is the complete illustrated parts reference for the A7S1 platform.