Doosan GC20P-5 GC25P-5 GC30P-5 GC33P-5 Forklift Parts Book SB1096E10 – Illustrated Parts Catalog PDF

Description

Doosan GC20P-5 GC25P-5 GC30P-5 GC33P-5 Forklift Parts Book SB1096E10

This is the full Doosan GC20P-5, GC25P-5, GC30P-5 and GC33P-5 parts book, published under document number SB1096E10. It covers the cushion-tyre LPG counterbalance trucks built on the G424FE / GM 2.4L engine platform (serial MW-00001 and up) and lists every serviceable part across the truck, from the steer axle and frame through to the mast, carriage, side shifter and fork positioner. Each illustration is paired with a parts list giving the part number, part name, quantity required and any applicable serial-number break, so the correct component can be identified before an order is placed.

File Details

• Manual type: Illustrated Parts Book / Parts Catalog
• Brand: Doosan
• Models covered: GC20P-5, GC25P-5, GC30P-5, GC33P-5
• Engine: G424FE / GM 2.4L (Tier E/G), NGVI
• Document number: SB1096E10
• Language: English
• File format: PDF
• Page count: 596 pages

Chapters Covered

The catalog is organised into ten numbered groups, each opening with an illustration and followed by a detailed parts list:

• Chassis Component – steer axle group, steer cylinder, power steering lines, top panel and hood, air cleaner, muffler, cooling group and radiator, fuel cap and fuel line mounting, tilt mounting, floor plate and accelerator pedal, operating mast group, horn, chassis wiring, engine wiring, F.C.U. wiring, battery group, power train mounting, frame and fuel/hydraulic tank accessory, front cockpit unit mounting, front cockpit unit basic, steering group, cover group, reservoir group, instrument group, suppression group and LP tank mounting
• Capacity Module – counterweight group, head guard and location charts
• Engine – basic engine assembly, piston rod group, gauge group, crankshaft group, oil pan, oil filter pump, starter, cover group, camshaft, ignition wire, cylinder block, thermostat, exhaust manifold, timing belt cover, water pump, ignition coil, pulley, PCV valve, cooling system, intake manifold, exhaust manifold, carburetor, regulator, engine control module, label group, fuel lines, fan drive, alternator, flywheel and engine mount
• Brake System – parking group F.C.U., inching brake pedal group, brake lines, inching brake control, master cylinder sub-assembly and master cylinder assembly with brake valve
• Power Train – transmission group, oil pump assemblies, drive axle group, transmission assembly in four parts, valve assembly, drive axle assembly, differential assembly and drive axle housing assembly
• Option For Complete Truck – narrow and wide tire/wheel groups for 2.0/2.5 Ton and 3.0/3.2 Ton, wide fender group, suspension and static seat groups (NACD and non-NACD, vinyl and cloth), seat belt indicator, three-section and four-section control valves, valve modules, dual divider and changeover arrangements
• Option For General – back mirror group, tool group, front light group, headlamp assemblies in STD, halogen and LED versions, turn signal assemblies in STD, option and LED versions, pre-cleaner arrangements, rear grip bar, EU changeover, LP tank swing-out and swing-down arrangements in EU and non-EU versions, radiator screen, safety changeover (LP to LPS), autoshift controller, auto tilt leveling, ground speed control, modular cabin A type and full cabin D type including doors
• Mast Hydraulic – lift and tilt mounting groups for STD, FFT, FFL and QUAD, primary and secondary attachment lines in 3-way and 4-way configurations for each capacity, tilt cylinders, side shifter lines and sideshifter lines for double tire 3.5 Ton
• Mast-Implements – basic mast groups, stationary and inner upright assemblies, lift relay groups for STD, FFT, FFL and QUAD, secondary lift groups, primary lift groups, carriage assemblies, mounting groups by capacity, side shifter groups, load backrest, integral side shifter and integral fork positioner arrangements, fork positioner cylinders, line groups, backrest groups and fork groups including fork positioners
• Part Number Index – a complete alphanumeric index mapping every part number to its figure and key number

What a parts book of this scope actually delivers is precision. Because the Doosan GC20P-5, GC25P-5, GC30P-5 and GC33P-5 share a common platform with capacity-specific variations, part numbers can differ between the 2.0/2.5 Ton trucks and the 3.0/3.2/3.3 Ton trucks even for parts that look identical on the machine. The parts lists here separate those variations by model code (FGA0P, FGA0R, FGA0S, FGA0T) and by serial range, so the correct item is identified the first time instead of after a return. Filters are listed with their applications – fuel filter, engine oil filter, transmission oil filter, hydraulic suction filter, hydraulic return filter, and both the outer and inner air cleaner elements – alongside the cooling circuit parts, belts, radiator cap and hoses.

What This Parts Book Lets You Do

With the Doosan GC20P-5 GC25P-5 GC30P-5 GC33P-5 forklift parts book SB1096E10 on hand, a workshop or fleet owner can build accurate order lists for scheduled service and for breakdown repairs. The exploded views show how assemblies go together, which is exactly what is needed when a steer axle, tilt cylinder, sideshifter or fork positioner has to be stripped and rebuilt. Torque-relevant fasteners, seals, O-rings, shims, bearings, bushings and fittings are all individually listed, so a rebuild does not stall waiting on a single missing seal. The mast sections cover STD, FFT, FFL and QUAD configurations in both 3-way and 4-way hose routing, meaning the hydraulic line group can be matched precisely to the mast fitted to the truck rather than guessed from a generic diagram. Options are catalogued separately too – cabins, seats, lighting, LP tank mounting arrangements and control valve sections – so accessories can be identified without confusing them with standard fitment. Getting the part number right matters: an incorrect seal, bearing or hydraulic coupling can fail early, damage the assembly it sits in, or leave the truck out of service. Using the illustrated listings in this catalog removes that guesswork.

IMAGES PREVIEW

The file is supplied as an instant PDF download, no shipping and no waiting on a physical book. It can be opened on a workshop PC, laptop, tablet or phone, and individual illustration pages can be printed and taken to the machine or kept at the parts counter.